PARTICULATE CONTROL EQUIPMENT: Wet Collector, Scrubber, or Absorption Unit – INSTRUCTIONS Microsoft Word version of CE-05 Adobe PDF version of CE-05 The purpose of CE-05 (state form 52622) is to summarize all of the physical and operational parameters of a wet collector, scrubber, or absorption unit used to control particulate emissions. Complete this form once for each control device (or once for each set of identical control devices). CE-05 is a required form for submitting information about a wet collector, scrubber, or absorption unit to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Identification and Description of Control Equipment Part A identifies the particulate control device and to describe its physical properties. 1. Control Equipment ID: Provide the identification number for each device used to control or limit air pollutant emissions. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout diagram and Process Flow diagram. 2. Installation Date: Specify when the control equipment was installed. At a minimum, the month and year of installation is required. 3. Device Used: Specify the type of device used to control air pollutant emissions. 4. Scrubber Type: If a scrubber is used, specify the type of scrubber. 5. Operational Design: If a scrubber is used, specify the operational design. 6. Nozzle Design: If a scrubber is used, specify the design of the nozzles. 7. Number of Scrubber Modules: If a scrubber is used, specify the number of scrubber modules used. 8. Packing Media: Briefly describe the packing media used to control air pollutant emissions. 9. Media Surface Area: Specify the total surface area of the packing media, and provide appropriate units of measure. 10. Fiber Density: Specify the density of the absorption fiber, and provide appropriate units of measure. 11. Scrubbing Liquid: If a scrubber is used, specify the liquid used for scrubbing. 12. Liquid to Air Ratio: If a scrubber is used, provide the liquid to air ratio for the control device (e.g., 1.3 : 1 = 1.3 cubic feet of water per 1 cubic foot of gas). 13. Mist Elimination / Entrainment Separation: If applicable, specify the type and number of mist elimination or entrainment separation devices. 14. Is the device Electrostatically Enhanced? Specify whether or not the control device is electrostatically enhanced. 15. Does the device use Condensation Growth? Specify whether or not the control device uses condensation growth. 16. Is a Demister used with this device? Specify whether or not the control device uses a demister. American LegalNet, Inc. www.FormsWorkflow.com 17. Is a Settling Pond used with this device? Specify whether or not the control device uses a settling pond, and describe the settling pond if applicable. Part B: Operational Parameters Part B provides the operational parameters of the control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 18. Scrubbing Liquid Flow Rate: Provide the volumetric flow rate of the scrubbing liquid prior to entering the control device, after leaving the control device, and include the calculation of the difference in flow rate between the inlet and outlet of the device. You must also include the units for flow rate. Liquid flow rates are typically provided in gallons per minute (GPM). 19. Recirculation Liquid Flow Rate: Provide the volumetric flow rate of the recirculation liquid prior to entering the control device, after leaving the control device, and include the calculation of the difference in flow rate between the inlet and outlet of the device. You must also include the units for flow rate. Liquid flow rates are typically provided in gallons per minute (GPM). 20. Gas Stream Flow Rate: Provide the volumetric flow rate of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in flow rate between the inlet and outlet of the device. You must also include the units for flow rate. Air flow rates are typically provided in actual cubic feet per minute (acfm). 21. Gas Stream Temperature: Provide the average temperature of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in temperature between the inlet and outlet of the device. You must also indicate the temperature scale used. Air stream temperatures are typically provided in degrees Fahrenheit (°F). 22. Gas Stream Pressure: Provide the pressure applied to the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in pressure between the inlet and outlet of the device. You must also include the units of pressure. Air pressure is typically provided in inches of water (in H2O) or pounds per square inch (psi) or millimeters of mercury (mm Hg). 23. Moisture Content: Provide the moisture content of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in moisture content between the inlet and outlet of the device. Moisture content is typically provided as a percent (%). 24. Average Particle Size: Provide the average size range of the particulates in the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in size range of particulates between the inlet and outlet of the device. Particulate size range is typically provided in micrometers (μm). 25. Other: Specify any other parameter of the control device, and provide the appropriate value for the parameter prior to entering the control device, after leaving the control device, and include the calculation of the difference between the inlet and outlet of the device. Specify the units of measure used for the control device parameter. Part C: Pollutant Concentrations Part C provides the operational parameters of the particulate control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 26. Units: For each pollutant controlled, provide the units of measure for each concentration. Pollutant concentrations are typically provided in pounds per hour (lb/hr), tons per year (tpy), parts per million by volume (ppmv) or in milligrams per liter (mg/L), or in grains per dry standard cubic foot (gr/dscf). 27. Inlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream prior to entering the control device. 28. Outlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream after leaving the control device. American LegalNet, Inc. www.FormsWorkflow.com 29. Efficiency: Provide a capture and control efficiency for each pollutant controlled by the control device. Capture The capture efficiency of the control device is the amount of the contaminated gas stream that is collected by the control device. Provide the particulate capture efficiency for the control device. Efficiency is typically provided as a percent (%). Control The control efficiency of the control device is the amount of contaminant that is removed from the captured gas stream by the control device. Provide the particulate control efficiency for the control device. Efficiency is typically provided as a percent (%). Part D: Monitoring, Record Keeping, & Testing Procedures Part D identifies any existing or proposed monitoring, record keeping, & testing procedures that may need to be included in the permit. 30. Items Monitored: Specify what is or will be monitored for each control device. For example, “pressure drop across the baghouse”. 31. Monitoring Frequency: Specify the frequency for each monitored item (e.g., “once per shift”). 32. Items Recorded: List what records are or will be kept for each listed control device (e.g., “raw material usage”). 33. Record Keeping Frequency: Specify the record keeping frequency for each recorded item (e.g., “daily log of material usage”). 34. Pollutants Tested: For each listed emissions unit, list the performance tests conducted. For the pressure drop example, the performance test would be for “particulate matter”. 35. Test Methods: If the applicable requirement requires the use of a specific test method, identify the test method. Standard testing methods are provided by the American Society for Testing and Materials (ASTM). If no specific test method is required, describe the methods used to for the performance test. 36. Testing Frequency: Specify the testing frequency for each performance test (e.g., “annually”). Part E: Preventive Maintenance Plan Part E verifies that a complete Preventive Maintenance Plan (PMP) has been prepared for the control device, if applicable. Use this table as a checklist to ensure that the PMP is complete. 37. Do you have a Preventive Maintenance Plan (PMP)? Specify whether or not a Preventive Maintenance Plan (PMP) is needed for the control device. If the PMP is needed, use the checklist items A-D to verify that the PMP is complete. A. Identification of the individual(s) responsible for inspecting, maintaining and repairing emission control devices. Identify the individual(s) responsible for inspecting, maintaining and repairing emission control devices. B. Description of the items or conditions that will be inspected. Describe the items or conditions that will be inspected. C. Schedule for inspection of items or conditions described above. Specify the schedule for inspection of items or conditions described above. D. Identification and quantification of the replacement parts that will be maintained in inventory for quick replacement. Identify and quantify the replacement parts that will be maintained in inventory for quick replacement. American LegalNet, Inc. www.FormsWorkflow.com ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. American LegalNet, Inc. www.FormsWorkflow.com OAQ CONTROL EQUIPMENT APPLICATION IDEM - Office of Air Quality - Permits Branch 100 N. Senate Avenue, Indianapolis, IN 46204 CE-05: Particulate Control – Wet Collector / Scrubber / Absorption Telephone: (317) 233-0178 or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 http://www.in.gov/idem/permits/air/ State Form 52622 (3-06) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • The purpose of CE-05 is to identify all the parameters that describe the wet collector, scrubber, or absorption unit. This is a required form. • Complete this form once for each wet collector, scrubber, or absorption unit (or once for each set of identical units). • Detailed instructions for this form are available online at www.in.gov/idem/permits/air/apps/instructions/ce05instructions.doc. • NOTES: All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for any one to inspect and photocopy. PART A: Identification and Description of Control Equipment Part A identifies the particulate control device and describes its physical properties. 1. Control Equipment ID: 2. Installation Date: 3. Device Used: Wet Collector Scrubber 4. Scrubber Type: Packed Bed Spray Tower Fiber Bed Tray Tower Spray Dryer Cross Current 6. Nozzle Design: Pneumatic Venturi Fixed Throat Variable Throat Bubble Cap Impingement Sieve Valve Ionizing 5. Operational Design: Absorption Counter Current Rotary Other (specify): Not Applicable Co-Current Atomizing Other (specify): Other (specify): 7. Number of Scrubber Modules: Not Applicable 8. Packing Media: Not Applicable 9. Media Surface Area (specify units): Not Applicable 10. Fiber Density (specify units): Not Applicable Average pH: 11. Scrubbing Liquid: 12. Liquid to Air Ratio (Ex: 1.3 : 1.0): Solubility: Not Applicable : 13. Mist Elimination / Entrainment Separation: Specify number of chevrons, mesh pads, or cyclones, if applicable. Chevron: Mesh Pad: Cyclone: 14. Is the device Electrostatically Enhanced? Yes No 15. Does the device use Condensation Growth? Yes No 16. Is a Demister used with this device? Yes Not Applicable Not Applicable No 17. Is a Settling Pond used with this device? If yes, describe the settling pond below. Continued on Next Page Yes No Page 1 of 3 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality State Form 52622 (3-06) Particulate Control Device – Wet Collector / Scrubber / Absorption FORM CE-05 Page 2 of 3 PART B: Operational Parameters Part B provides the operational parameters of the control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. A. Units 18. Scrubbing Liquid Flow Rate (Use 0.00 if not applicable.) 21. Gas Stream Temperature Outlet D. inches of water Differential ACFM °F 22. Gas Stream Pressure C. GPM 20. Gas Stream Flow Rate Inlet GPM 19. Recirculation Liquid Flow Rate (Use 0.00 if not applicable.) B. to % 23. Moisture Content to micrometers 24. Average Particle Size 25. Other (specify): PART C: Pollutant Concentrations Part C provides the pollutant concentrations of the pollutant laden gas stream. 26. Units 27. Inlet 28. Outlet 29. Efficiency (%): Capture Control a. Hazardous Air Pollutant (HAP) (specify): b. Particulate Matter (PM) c. Particulate Matter less than 10μm (PM10) d. Particulate Matter less than 2.5μm (PM2.5) e. Volatile Organic Compounds (VOC) f. Other Pollutant (specify): PART D: Monitoring, Record Keeping, & Testing Procedures Part D identifies any existing or proposed monitoring, record keeping, & testing procedures that may need to be included in the permit. 30. Item(s) Monitored: 31. Monitoring Frequency: 32. Item(s) Recorded: 33. Record Keeping Frequency: 34. Pollutant(s) Tested: 35. Test Method(s): 36. Testing Frequency: Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality State Form 52622 (3-06) Particulate Control Device – Wet Collector / Scrubber / Absorption FORM CE-05 Page 3 of 3 PART E: Preventive Maintenance Plan Part E verifies that a complete Preventive Maintenance Plan (PMP) has been prepared for the control device, if applicable. Use this table as a checklist to ensure that the PMP is complete. 37. Do you have a Preventive Maintenance Plan (PMP)? No PMP is needed. Yes – the following items are identified on the PMP: A. Identification of the individual(s) responsible for inspecting, maintaining and repairing emission control devices. B. Description of the items or conditions that will be inspected. C. Schedule for inspection of items or conditions described above. D. Identification and quantification of the replacement parts that will be maintained in inventory for quick replacement. 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