ORGANIC CONTROL EQUIPMENT: Flare, Oxidizer, or Incinerator – INSTRUCTIONS Microsoft Word version of CE-06 Adobe PDF version of CE-06 The purpose of CE-06 (state form 52623) is to summarize all of the physical and operational parameters of a flare, oxidizer, or incinerator used to control organic emissions. Complete this form once for each control device (or once for each set of identical control devices). CE-06 is a required form for submitting information about a flare, oxidizer, or incinerator to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Identification and Description of Control Equipment Part A identifies the organic control device and to describe its physical properties. 1. Control Equipment ID: Provide the identification number for each device used to control or limit air pollutant emissions. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout diagram and Process Flow diagram. 2. Installation Date: Specify when the control equipment was installed. At a minimum, the month and year of installation is required. 3. Incineration Method: Specify the method of incineration used to control air pollutant emissions. 4. Residence Time: Specify the residence time of the control device, and include appropriate units of measure. 5. Hood Static Pressure: Provide the static pressure of the hood that vents to the control device, and include appropriate units of measure. 6. Bed Temperature at the Flame Zone: Specify the temperature of the bed in degrees Fahrenheit (°F) at the flame zone of the control device. 7. Fuel Used: Specify whether natural gas is the only fuel used, or attach a completed PI-02F if another fuel is used. 8. Is the Gas Stream Used as Overfire Air? Specify whether the polluted gas stream is used as overfire air for a combustion unit (i.e., specify if the polluted gas stream is used as excess air for a boiler or process heater). 9. Location of Flame: If a flare is used, specify the vertical location of the flame and include appropriate units of measure for the distance. 10. Are Flame Arrestors used? If a flare is used, specify whether or not flame arrestors are used. 11. Are Steam Jets used? If a flare is used, specify whether or not steam jets are used. 12. How is the Flare Used? If applicable, specify how the flare is used. 13. Catalyst Material: If applicable, specify the catalyst material used. 14. Number of Catalyst Beds: If a catalyst is used, specify. 15. Is the Catalyst Cleaned and reused on-site? If a catalyst is used, specify. 16. Is a Heat Exchanger used to recover heat on this device? Specify whether or not a heat exchanger is used on the control device. American LegalNet, Inc. www.FormsWorkflow.com 17. Heat Exchanger Type: If applicable, specify the type of heat exchanger used. Part B: Operational Parameters Part B provides the operational parameters of the control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 18. Organic Vapor Concentration: Provide the concentration of the organic vapors prior to entering the control device, after leaving the control device, and include the calculation of the difference in concentration between the inlet and outlet of the device. You must also include the units for flow rate. Vapor concentration is typically provided in parts per million by volume (ppmv). 19. Gas Stream Flow Rate: Provide the volumetric flow rate of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in flow rate between the inlet and outlet of the device. You must also include the units for flow rate. Air flow rates are typically provided in actual cubic feet per minute (acfm). 20. Moisture Content: Provide the moisture content of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in moisture content between the inlet and outlet of the device. Moisture content is typically provided as a percent (%). 21. Heat Content: Provide the heat content of the gas stream prior to the flare. Heat content is typically provided as a percent (%). 22. Excess Oxygen: Provide the percent of excess oxygen prior to entering the oxidizer, after leaving the oxidizer, and include the calculation of the difference in moisture content between the inlet and outlet of the oxidizer. Excess oxygen is typically provided as a percent (%). 23. Particle Size Range: Provide the average size range of the particulates in the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in size range of particulates between the inlet and outlet of the device. Particulate size range is typically provided in micrometers (μm). 24. Other: Specify any other parameter of the control device, and provide the appropriate value for the parameter prior to entering the control device, after leaving the control device, and include the calculation of the difference between the inlet and outlet of the device. Specify the units of measure used for the control device parameter. Part C: Pollutant Concentrations Part C provides the operational parameters of the particulate control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 25. Units: For each pollutant controlled, provide the units of measure for each concentration. Pollutant concentrations are typically provided in pounds per hour (lb/hr), tons per year (tpy), parts per million by volume (ppmv) or in milligrams per liter (mg/L), or in grains per dry standard cubic foot (gr/dscf). 26. Inlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream prior to entering the control device. 27. Outlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream after leaving the control device. 28. Efficiency: Provide a capture and control efficiency for each pollutant controlled by the control device. Capture The capture efficiency of the control device is the amount of the contaminated gas stream that is collected by the control device. Provide the particulate capture efficiency for the control device. Efficiency is typically provided as a percent (%). American LegalNet, Inc. www.FormsWorkflow.com Control The control efficiency of the control device is the amount of contaminant that is removed from the captured gas stream by the control device. Provide the particulate control efficiency for the control device. Efficiency is typically provided as a percent (%). Part D: Monitoring, Record Keeping, & Testing Procedures Part D identifies any existing or proposed monitoring, record keeping, & testing procedures that may need to be included in the permit. 29. Items Monitored: Specify what is or will be monitored for each control device. For example, “pressure drop across the baghouse”. 30. Monitoring Frequency: Specify the frequency for each monitored item (e.g., “once per shift”). 31. Items Recorded: List what records are or will be kept for each listed control device (e.g., “raw material usage”). 32. Record Keeping Frequency: Specify the record keeping frequency for each recorded item (e.g., “daily log of material usage”). 33. Pollutants Tested: For each listed emissions unit, list the performance tests conducted. For the pressure drop example, the performance test would be for “particulate matter”. 34. Test Methods: If the applicable requirement requires the use of a specific test method, identify the test method. Standard testing methods are provided by the American Society for Testing and Materials (ASTM). If no specific test method is required, describe the methods used to for the performance test. 35. Testing Frequency: Specify the testing frequency for each performance test (e.g., “annually”). Part E: Preventive Maintenance Plan Part E verifies that a complete Preventive Maintenance Plan (PMP) has been prepared for the control device, if applicable. Use this table as a checklist to ensure that the PMP is complete. 36. Do you have a Preventive Maintenance Plan (PMP)? Specify whether or not a Preventive Maintenance Plan (PMP) is needed for the control device. If the PMP is needed, use the checklist items A-D to verify that the PMP is complete. A. Identification of the individual(s) responsible for inspecting, maintaining and repairing emission control devices. Identify the individual(s) responsible for inspecting, maintaining and repairing emission control devices. B. Description of the items or conditions that will be inspected. Describe the items or conditions that will be inspected. C. Schedule for inspection of items or conditions described above. Specify the schedule for inspection of items or conditions described above. D. Identification and quantification of the replacement parts that will be maintained in inventory for quick replacement. Identify and quantify the replacement parts that will be maintained in inventory for quick replacement. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. American LegalNet, Inc. www.FormsWorkflow.com OAQ CONTROL EQUIPMENT APPLICATION IDEM - Office of Air Quality - Permits Branch 100 N. Senate Avenue, Indianapolis, IN 46204 CE-06: Organics – Flare / Oxidizer / Incinerator State Form 52623 (3-06) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT Telephone: (317) 233-0178 or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.in.gov/idem/permits/air/ • The purpose of CE-06 is to identify all the parameters that describe the oxidizer or incinerator. This is a required form. • Complete this form once for each oxidizer or incinerator (or once for each set of identical oxidizers or incinerators). • Detailed instructions for this form are available online at www.in.gov/idem/permits/air/apps/instructions/ce06instructions.doc. • NOTES: All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for any one to inspect and photocopy. PART A: Identification and Description of Control Equipment Part A identifies the control device and describes its physical properties. 1. Control Equipment ID: 2. Installation Date: Flare 3. Incineration Method: Thermal Oxidizer Catalytic Oxidizer Other (specify): 4. Residence Time (specify units): Negative Pressure? 5. Hood Static Pressure (specify units): Not Applicable Natural Gas Only 8. Is the Gas Stream used as Overfire Air? 10. Are Flame Arrestors used? 11. Are Steam Jets used? No None Yes Emergency only (flares only) 13. Catalyst Material: Yes No (flares only) 12. How is the flare used? Other (specify elevation and units of measure): No (flares only) Other – Attach completed PI-02F form. Yes: Combustion Unit ID: Ground Level 9. Location of Flame (flares only): Normal Operation Other (specify): Specify: 14. Number of Catalyst Beds: Not Applicable 15. Is the Catalyst Cleaned and reused on-site? Yes No 16. Is a Heat Exchanger used to recover heat on this device? 17. Heat Exchanger Type: No °F 6. Bed Temperature at the Flame Zone: 7. Fuel Used: Yes Recuperator Not Applicable Yes Regenerator No Other (specify): Not Applicable PART B: Operational Parameters Part B provides the operational parameters of the control device and the pollutant laden gas stream. A. Units 18. Organic Vapor Concentration (by volume) Inlet C. Outlet D. Differential ppmv 19. Gas Stream Flow Rate B. ACFM % 20. Moisture Content 21. Heat Content (for Flares) % 22. Excess Oxygen (for Oxidizers) % 23. Particle Size Range micrometers to 24. Other (specify): Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality State Form 52623 (3-06) Organics Control Device – Flare / Oxidizer / Incinerator FORM CE-06 Page 2 of 2 PART C: Pollutant Concentrations Part C provides the pollutant concentrations of the pollutant laden gas stream. 25. Units 26. Inlet 27. Outlet 28. Efficiency (%): Capture Control a. Carbon Monoxide (CO) b. Hazardous Air Pollutant (HAP) (specify): c. Particulate Matter (PM) d. Particulate Matter less than 10μm (PM10) e. Particulate Matter less than 2.5μm (PM2.5) f. Volatile Organic Compounds (VOC) g. Other Pollutant (specify): PART D: Monitoring, Record Keeping, & Testing Procedures Part D identifies any existing or proposed monitoring, record keeping, & testing procedures that may need to be included in the permit. 29. Item(s) Monitored: 30. Monitoring Frequency: 31. Item(s) Recorded: 32. Record Keeping Frequency: 33. Pollutant(s) Tested: 34. Test Method(s): 35. Testing Frequency: PART E: Preventive Maintenance Plan Part E verifies that a complete Preventive Maintenance Plan (PMP) has been prepared for the control device, if applicable. Use this table as a checklist to ensure that the PMP is complete. 36. Do you have a Preventive Maintenance Plan (PMP)? No PMP is needed. Yes – the following items are identified on the PMP: A. Identification of the individual(s) responsible for inspecting, maintaining and repairing emission control devices. B. Description of the items or conditions that will be inspected. C. Schedule for inspection of items or conditions described above. D. Identification and quantification of the replacement parts that will be maintained in inventory for quick replacement. This space is intentionally left blank. American LegalNet, Inc. www.FormsWorkflow.com