Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 3 PI-02B Instructions 10/2006 PROCESS INFORMATION: Combustion – Boilers, Process Heaters & Furnaces – INSTRUCTIONS Microsoft Word version of PI-02B Adobe PDF version of PI-02B The purpose of PI-02B (state form 52536) is to specify details that pertain only to boilers, process heaters, and furnaces. Complete one form for each combustion unit (or group of identical combustion units). PI-02B is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Process Unit Details Part A specifies operating information that is unique to boilers, process heaters, and furnaces. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. If there are multiple combustion units that are identical in nature, capacity, and use, you may use one row to summarize the data for the identical combustion units. 2. Type of Combustion Unit: Specify the type of combustion unit. If none of the listed categories or subcategories is applicable, specify the combustions type under the “other” option. 3. Combustion Process: Specify the type of combustion process. If none of the listed categories is applicable, specify the combustions type under the “other” option. 4. Heat Transfer Method: Specify the method of heat transfer. 5. Transfer Surface Arrangement: Specify the arrangement of the transfer surface. 6. Firing Configuration: Specify the firing configuration. 7. Type of Heat: Indicate whether the heating process is direct or indirect. 8. Fuel Used: If applicable, specify whether natural gas is used as the only process fuel. If a fuel other than natural gas is used, include the PI-02F form identifying all fuels used for the process. Complete the applicable PI-02 forms for the combustion process. Part B: Emission Controls and Limitations Part B identifies control technology, control techniques, or other process limitations that impact air emissions. 9. Add-On Control Technology: Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will need to be completed for each control device used, and a summary of control equipment should be submitted using form CE-01. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 3 PI-02B Instructions 10/2006 10. Control Techniques: Identify all control techniques used for this process. 11. Process Limitations / Additional Information: Use the space provided to identify any acceptable process limitations or to provide additional information. An example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing may also be required. Any future change to the established limit will require a permit modification. Part C: Previously Installed Boilers Part C identifies all boilers that were installed prior to submitting this application. 12. Are there any previously installed boilers present at this source? Place a check in the appropriate box to indicate whether there any previously installed boilers present at this source. If there are previously installed boilers at this source that are not permitted, attach documentation that includes the unit identification number, heat input rate, and installation date for each. If there are previously installed boilers at this source that are covered by an existing air permit, provide the applicable permit number(s) in the space provided. Part D: Furnace Details Part D identifies details that pertain only to furnaces. If there are no furnaces identified on with this application, completion of this table is not required. 13. Material Melted: Identify all materials melted in the furnace. 14. Maximum Melt Rate: Specify the maximum melt rate and include appropriate units of measure. 15. Flux Type: Specify the type of flux used in the furnace. 16. Flux Amount: Specify the amount of flux used in the furnace and include appropriate units of measure. Attach the Material Safety Data Sheet (MSDS) for the flux to this application. 17. Oven Throughput Material: Specify the material used in the furnace oven. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-02B: www.in.gov/icpr/webfile/formsdiv/52536.doc 2. Adobe PDF version of form PI-02B: www.in.gov/icpr/webfile/formsdiv/52536.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 3 PI-02B Instructions 10/2006 6. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.PDF 7. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 8. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-02B: Combustion – Boilers, Process Heaters & Furnaces State Form 52536 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html • The purpose of this form is to specify details that pertain only to boilers, process heaters and furnaces. • For the purposes of this form, a process heater is any combustion unit that provides heat directly or indirectly to the process. • Complete one PI-02B form for each emissions unit. If there are multiple emission units that are identical in nature, capacity, and use, you may use one PI-02B form to summarize the units. • NOTES: Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi02Binstructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Unit Details Part A specifies operating information that is unique to boilers, process heaters and furnaces. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: 2. Type of Combustion Unit Institutional Boiler Horseshoe Boiler Dutch Oven Drying Oven Fuel Cell Space Heater Crucible Pot Electric Arc Electric Induction Open Hearth Open Hearth, Oxygen Lanced Pot Reverberatory Furnace: Commercial Boiler Cupola Process Heater: Industrial Boiler Crucible Boiler: Sweat 3. Combustion Process Cyclone Burner Fluidized Bed – Circulating Fluidized Bed – Bubbling Overfeed Stoker / Traveling Grate Pulverized – Dry Bottom Pulverized – Wet Bottom Spreader Stoker Underfeed Stoker Other (specify): xxx 4. Heat Transfer Method: 5. Transfer Surface Arrangement (check all that apply): Watertube Firetube Cast Iron Horizontal Straight Vertical Bent Tube Cyclone Front Wall Horizontally Opposed Normal Stoker Suspension 6. Firing Configuration: Fluidized Bed Combustor Tangential 7. Heat Transfer Method (process heaters only): Direct 8. Fuel Used: Natural Gas Only Indirect Other – Attach completed PI-02F. Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52536 (R / 1-07) Process Information - Combustion FORM PI-02B Page 2 of 2 PART B: Emission Controls and Limitations Part B identifies control technology, control techniques or other process limitations that impact air emissions. 9. Add-On Control Technology: Identify all control technologies used for this process. Attach completed CE-01 (unless “none”). None Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Electrostatic Precipitator – Attach CE-04. Absorption / Wet Collector / Scrubber – Attach CE-05. NOX Reduction – Attach CE-09. Other (specify): x – Attach CE-10. 10. Control Techniques: Identify all control techniques used for this process. None (explain): x Ammonia Injection Biased Burner Firing Burning Oil / Water Emulsions Burners Out Of Service Duct Injection Flue Gas Recirculation Flyash Reinjection Furnace Injection Load Reduction Low Excess Air Low NOX Burners Overfire Air Reburn Reduced Air Preheat Spray Drying Staged Combustion Other (specify): xxxxxx – Attach completed GSD-09. 11. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. PART C: Previously Installed Boilers Part C identifies all boilers that were installed prior to submitting this application. 12. Are there any Previously Installed Boilers present at this source? No – Proceed to Part D. Yes → Information attached. Information is contained in operating permit: xxxxxxxx PART D: Furnace Details Part D identifies details that pertain only to furnaces. If there are no furnaces identified with this application, completion of this table is not required. 13. Material Melted: 14. Maximum Melt Rate (specify units): 15. Flux Type: 16. Flux Amount (specify units): MSDS attached. 17. Oven Throughput Material: American LegalNet, Inc. www.FormsWorkflow.com