Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 2 PI-02E Instructions 10/2006 PROCESS INFORMATION: Combustion – Kilns – INSTRUCTIONS Microsoft Word version of PI-02E Adobe PDF version of PI-02E The purpose of PI-02E (state form 52539) is to specify details that pertain only to kilns. Complete one form for each combustion unit (or group of identical combustion units). PI-02E is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Process Unit Details Part A specifies operating information that is unique to kilns. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. If there are multiple combustion units that are identical in nature, capacity, and use, you may use one row to summarize the data for the identical combustion units. 2. Processed Material: Identify the processed material. If none of the listed categories is applicable, specify the processed material under the “other” option. Portland Cement: Attach this PI-02E to the completed PI-15 form. Lime: Attach this PI-02E to the completed PI-13 form. Brick or Clay Products: Attach this PI-02E to the completed PI-05 form. 3. Configuration: Specify whether the kiln configuration is rotary or vertical. 4. Type of Kiln: Specify the type of kiln. If none of the listed categories or subcategories is applicable, specify the combustions type under the “other” option. 5. Material Throughput: Specify the maximum material throughput and include appropriate units of measure. 6. Fuel Used: If applicable, specify whether natural gas is used as the only process fuel. If a fuel other than natural gas is used, complete the PI-02F form identifying all fuels used for the process. 7. Heating Method: Indicate whether the heating method is periodic or tunnel. 8. Length of Burn Time: Specify the average length of burn time and include appropriate units of measure. 9. Does this source have a pre-dryer / pre-heater? Place a check in the appropriate box to indicate whether this process uses a pre-dryer or pre-heater. Attach a completed PI-02B for each pre-dryer or pre-heater (one form may be used for units that are identical in nature, capacity, and use, but IDEM must be able to identify which pre-dryer or pre-heater is associated with each process.) American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 2 PI-02E Instructions 10/2006 Part B: Emission Controls and Limitations Part B identifies control technology, control techniques, or other process limitations that impact air emissions. 10. Add-On Control Technology: Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will need to be completed for each control device used, and a summary of control equipment should be submitted using form CE-01. 11. Control Techniques: Identify all control techniques used for this process. 12. Process Limitations / Additional Information: Use the space provided to identify any acceptable process limitations or to provide additional information. An example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing may also be required. Any future change to the established limit will require a permit modification. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-02E: www.in.gov/icpr/webfile/formsdiv/52539.doc 2. Adobe PDF version of form PI-02E: www.in.gov/icpr/webfile/formsdiv/52539.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.PDF 7. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 8. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-02E: Combustion – Kilns IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52539 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • The purpose of this form is to specify details that pertain only to kilns. • Complete one PI-02E form for each emissions unit. If there are multiple emission units that are identical in nature, capacity, and use, you may use one PI-02E form to summarize the units. • NOTES: Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi02Einstructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Unit Details Part A specifies operating information that is unique to kilns. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: 2. Processed Material: Portland Cement Attach this PI-02E to the completed PI-15. Lime Attach this PI-02E to the completed PI-13. Brick or Clay Products Attach this PI-02E to the completed PI-05. Other (specify): 3. Configuration: Rotary 4. Type of Kiln: Vertical Calcimatic Dry Process Fluidized Bed Preheater Preheater / Precalciner Process Regenerative Wet Process 5. Material Throughput (specify units): 6. Fuel Used: Natural Gas Only 7. Heating Method: Periodic Other – Attach completed PI-02F. Tunnel 8. Length of Burn Time (specify units): 9. Does this source have a pre-dryer / pre-heater? If yes, attach completed PI-02B. Yes No This space was intentionally left blank. Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52539 (R / 1-07) Process Information - Combustion FORM PI-02E Page 2 of 2 PART B: Emission Controls and Limitations Part B identifies control technology, control techniques or other process limitations that impact air emissions. 10. Add-On Control Technology: Identify all control technologies used for this process. Attach completed CE-01 (unless “none”). None Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Electrostatic Precipitator – Attach CE-04. Absorption / Wet Collector / Scrubber – Attach CE-05. Oxidizer / Incinerator – Attach CE-06. Adsorber – Attach CE-07. Condenser – Attach CE-08. NOX Reduction – Attach CE-09. Other (specify): – Attach CE-10. 11. Control Techniques: Identify all control techniques used for this process. 12. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. This space was intentionally left blank. American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-02E: Combustion – Kilns IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52539 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • The purpose of this form is to specify details that pertain only to kilns. • Complete one PI-02E form for each emissions unit. If there are multiple emission units that are identical in nature, capacity, and use, you may use one PI-02E form to summarize the units. • NOTES: Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi02Einstructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Unit Details Part A specifies operating information that is unique to kilns. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: 2. Processed Material: Portland Cement Attach this PI-02E to the completed PI-15. Lime Attach this PI-02E to the completed PI-13. Brick or Clay Products Attach this PI-02E to the completed PI-05. Other (specify): 3. Configuration: Rotary 4. Type of Kiln: Vertical Calcimatic Dry Process Fluidized Bed Preheater Preheater / Precalciner Process Regenerative Wet Process 5. Material Throughput (specify units): 6. Fuel Used: Natural Gas Only 7. Heating Method: Periodic Other – Attach completed PI-02F. Tunnel 8. Length of Burn Time (specify units): 9. Does this source have a pre-dryer / pre-heater? If yes, attach completed PI-02B. Yes No This space was intentionally left blank. Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52539 (R / 1-07) Process Information - Combustion FORM PI-02E Page 2 of 2 PART B: Emission Controls and Limitations Part B identifies control technology, control techniques or other process limitations that impact air emissions. 10. Add-On Control Technology: Identify all control technologies used for this process. Attach completed CE-01 (unless “none”). None Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Electrostatic Precipitator – Attach CE-04. Absorption / Wet Collector / Scrubber – Attach CE-05. Oxidizer / Incinerator – Attach CE-06. Adsorber – Attach CE-07. Condenser – Attach CE-08. NOX Reduction – Attach CE-09. Other (specify): – Attach CE-10. 11. Control Techniques: Identify all control techniques used for this process. 12. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. This space was intentionally left blank. American LegalNet, Inc. www.FormsWorkflow.com