Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 4 PI-02F Instructions 10/2006 PROCESS INFORMATION: Combustion – INSTRUCTIONS Microsoft Word version of PI-02F Adobe PDF version of PI-02F The purpose of PI-02F (state form 52540) is to identify each fuel that will be used in the combustion unit. Complete one form for each combustion unit (or group of identical combustion units). PI-02F is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). SUMMARY OF POSSIBLE FUEL TYPES Gaseous Fuels Natural Gas Liquefied Petroleum Gas Liquid Fuels Residual Fuel Oil Solid Fuels Anthracite Coal No. 5 – Heavy Residual Fuel Oil Anthracite Commercial-Grade Propane No. 5 – Light Residual Fuel Oil Culm Engine Fuel-Grade Propane (HD-5) No. 6 Residual Fuel Oil (Bunker C) Commercial-Grade Butane Process Gas Landfill Gas Distillate Fuel Oil No. 1 Distillate Fuel Oil No. 2 Distillate Fuel Oil (Diesel) No. 4 Distillate Fuel Oil Gasoline Waste Oil Liquid Waste Bituminous Coal Sub-bituminous Coal Lignite Coal Coke Wood / Wood Waste Wood Only Wood Residue Only Wood and Wood Residue Tires or Tire Derived Fuel Whole Tires Tire Derived Fuel Bagasse Solid Waste Part A: Process Unit Identification 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. If there are multiple combustion units that are identical in nature, capacity, and use, you may use one row to summarize the data for the identical combustion units. Part B: Gaseous Fuels Part B identifies the gaseous fuels that will be used in the combustion unit. 2. Fuel Type: Identify all gaseous fuels used in this process. If none of the listed gaseous fuels is applicable, specify the gaseous fuel under the “other” option. Natural Gas: If natural gas is the only fuel used for this process, this form is not necessary. Liquefied Petroleum Gas (LPG): Indicate the grade of LPG used in the process. Process Gas: Indicate the source of the process gas in the last row of the table. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 4 PI-02F Instructions 10/2006 Landfill Gas: Indicate the source of the landfill gas in the last row of the table. 3. Percent of Fuel Use: Specify the volumetric percent of this fuel used in comparison to the total amount of fuel used annually. For example, if this is the only fuel used for this process, the amount would be 100 percent (100.00%) 4. Primary or Secondary Fuel? Specify whether the fuel used is the primary or secondary fuel. 5. Component Percentages: Indicate maximum content of each component (e.g., sulfur, ash, moisture) on a weight percentage basis. If a blend of the fuel is used, indicate the highest content for each component. Natural Gas: If sulfur content is not indicated, a default value of 0.00% will be used. Liquefied Petroleum Gas: If sulfur content is not indicated, a default value of 1.50% will be used. If butane content is not indicated, a default value of 0.00% will be used. If propane content is not indicated, a default value of 0.00% will be used. Process Gas or Landfill Gas: If sulfur content is not indicated, a default value of 7.00% will be used. 6. Heating Value: Indicate minimum heating value of the fuel used. If a blend of the fuel is used, indicate the lowest heating value. For gaseous fuels, the units of measure should be British thermal units per cubic foot (Btu/ft3). Part C: Liquid Fuels Part C identifies the liquid fuels that will be used in the combustion unit. 7. Fuel Type: Identify all liquid fuels used in this process. If none of the listed liquid fuels is applicable, specify the liquid fuel under the “other” option. If liquid waste is used, indicate the Resource Conservation and Recovery Act (RCRA) alpha-numeric codes for each special or hazardous waste used for this process. 8. Percent of Fuel Use: Specify the volumetric percent of this fuel used in comparison to the total amount of fuel used annually. For example, if this is the only fuel used for this process, the amount would be 100 percent (100.00%) 9. Primary or Secondary Fuel? Specify whether the fuel used is the primary or secondary fuel. 10. Component Percentages: Indicate maximum content of each component (e.g., sulfur, ash, moisture) on a weight percentage basis. If a blend of the fuel is used, indicate the highest content for each component. Residual Oil: If sulfur content is not indicated, a default value of 2% will be used. Distillate Fuel Oil: If sulfur content is not indicated, the following default values will be used: No.1 0.3%; No.2 0.3%; No.4 2.0% Gasoline: If sulfur content is not indicated, a default value of 0.00% will be used. Waste Oil: If sulfur content is not indicated, a default value of 2.0% will be used. If ash content is not indicated, a default value of 0.3% will be used. If lead content is not indicated, a default value of 0.5% will be used. If chlorine content is not indicated, a default value of 0.5% will be used. Liquid Waste: If sulfur content is not indicated, a default value of 7.0% will be used. If fluorine content is not indicated, a default value of 3.0% will be used. If chlorine content is not indicated, a default value of 7.0% will be used. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 4 PI-02F Instructions 10/2006 11. Heating Value: Indicate minimum heating value of the fuel used. If a blend of the fuel is used, indicate the lowest heating value. For gaseous fuels, the units of measure should be British thermal units per gallon (Btu/gal). 12. Percent Heat: Indicate the portion of heat input that is provided by the fuel. Part D1: Solid Fuels – Coal Part D1 identifies all variations of coal that will be used in the combustion unit. 13. Fuel Type: Identify all types of coal used in this process. If none of the listed types of coal is applicable, specify the coal type under the “other” option. 14. Percent of Fuel Use: Specify the volumetric percent of this fuel used in comparison to the total amount of fuel used annually. For example, if this is the only fuel used for this process, the amount would be 100 percent (100.00%) 15. Primary or Secondary Fuel? Specify whether the fuel used is the primary or secondary fuel. 16. Component Percentages: Indicate maximum content of each component (e.g., sulfur, ash, moisture) on a weight percentage basis. If a blend of the fuel is used, indicate the highest content for each component. Sulfur Content: If sulfur content is not indicated, a default value of 0.00% will be used. Ash Content: If ash content is not indicated, a default value of 0.00% will be used. Moisture Content: If moisture content is not indicated, a default value of 0.00% will be used. 17. Heating Value: Indicate minimum heating value of the fuel used. If a blend of the fuel is used, indicate the lowest heating value. For solid fuels, the units of measure should be British thermal units per pound (Btu/lb). 18. Basis: Indicate whether the heating value was calculated on a dry or moist basis. Part D2: Other Solid Fuels Part D2 identifies the solid fuels, other than coal, that will be used in the combustion unit. 19. Fuel Type: Identify all solid fuels, other than coal, used in this process. If none of the listed solid fuels is applicable, specify the solid fuel under the “other” option. If solid waste is used, indicate the Resource Conservation and Recovery Act (RCRA) alpha-numeric codes for each special or hazardous waste used for this process. 20. Percent of Fuel Use: Specify the volumetric percent of this fuel used in comparison to the total amount of fuel used annually. For example, if this were the only fuel used for this process, the amount would be 100 percent (100.00%) 21. Primary or Secondary Fuel? Specify whether the fuel used is the primary or secondary fuel. 22. Component Percentages: Indicate maximum content of each component (e.g., sulfur, ash, moisture) on a weight percentage basis. If a blend of the fuel is used, indicate the highest content for each component. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 4 of 4 PI-02F Instructions 10/2006 Wood / Wood Waste: If moisture content is not indicated, a default value of 30% will be used. Tires / Tire Derived Fuel: If sulfur content is not indicated, a default value of 2.5% will be used. If chromium content is not indicated, a default value of 0.2% will be used. If chlorine content is not indicated, a default value of 0.3% will be used. Bagasse: If ash content is not indicated, a default value of 0.00% will be used. If moisture content is not indicated, a default value of 0.00% will be used. Solid Waste: Identify and quantify any relevant component percentages. 23. Heating Value: Indicate minimum heating value of the fuel used. If a blend of the fuel is used, indicate the lowest heating value. For solid fuels, the units of measure should be British thermal units per pound (Btu/lb). For wood or wood waste, use British thermal units per ton (Btu/ton). 24. Percent Heat: Indicate the portion of heat input that is provided by the fuel. Part E: Fuel Consumption Limitations Part E provides a place for the applicant to specify any fuel consumption limitations that are acceptable for the combustion unit. In the case that one or more fuel is burned either intermittently or as a backup, use the space provided to identify any acceptable fuel consumption limitations. Stating an acceptable limit on fuel consumption at this point will facilitate permit review. If a limit is not stated, it will be assumed that the fuel will be burned at the full rate capacity of the unit for 8760 hours per year. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-02F: www.in.gov/icpr/webfile/formsdiv/52540.doc 2. Adobe PDF version of form PI-02F: www.in.gov/icpr/webfile/formsdiv/52540.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.PDF 7. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 8. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-02F: Combustion – Fuel Use IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52540 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • The purpose of this form is to identify each fuel that will be used in the combustion unit. Definitions and additional explanation of terminology are included in the instructions for this form. • Complete one form PI-02F for each combustion unit. If the unit has any capability of using a fuel, even if on a backup or intermittent basis, complete the applicable section. Using a fuel that is not specified in the permit is a violation of the permit. • Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/PI02Finstructions.doc . • NOTES: All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Unit Identification 1. Unit ID: PART B: Gaseous Fuels Part B identifies the gaseous fuels that will be used in the combustion unit. 2. Fuel Type: 3. Percent of Fuel Use 4. Primary or Secondary Fuel? 5. Component Percentages: 6. Heating Value: (by volume) Natural Gas Primary Secondary Liquefied Petroleum Gas Commercial- Propane Sulfur: (Btu/ft3) Sulfur: Primary Secondary Butane: (Btu/ft3) Engine Fuel Propane (HD-5) Propane: Commercial- Butane Process Gas * Primary Secondary Sulfur: (Btu/ft3) Landfill Gas * Primary Secondary Sulfur: (Btu/ft3) Other (specify): Primary Secondary : : (Btu/ft3) * Indicate the source of the process or landfill gas: Continued on Next Page Page 1 of 4 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52540 (R / 1-07) Process Information - Combustion FORM PI-02F Page 2 of 4 PART C: Liquid Fuels Part C identifies the liquid fuels that will be used in the combustion unit. 7. Fuel Type: 8. Percent of Fuel Use (by volume) 9. Primary or Secondary Fuel? 10. Component Percentages: 11. Heating Value: 12. Percent Heat: Residual Fuel Oil No. 5 – Heavy Primary No. 5 – Light Secondary Sulfur: (Btu/gal) Sulfur: (Btu/gal) Sulfur: (Btu/gal) No. 6 (Bunker C) Distillate Fuel Oil No. 1 Primary No. 2 (Diesel) Secondary No. 4 Gasoline Primary Secondary Sulfur: Waste Oil Primary Ash: Secondary Lead (Btu/gal) Chlorine: Liquid Waste * Other (specify): Primary Secondary Sulfur: Fluorine: (Btu/gal) Chlorine: Primary : Secondary : (Btu/gal) * RCRA alpha-numeric codes for Special or Hazardous Waste to be Burned: This space was intentionally left blank. Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52540 (R / 1-07) Process Information - Combustion FORM PI-02F Page 3 of 4 PART D1: Solid Fuels – Coal Part D1 identifies all variations of coal that will be used in the combustion unit. 13. Fuel Type: 14. Percent of Fuel Use (by volume) 15. Primary or Secondary Fuel? Anthracite Coal Anthracite Culm Bituminous Coal Sub-bituminous Coal Lignite Coal Coke Other Coal (specify): Primary Secondary Primary Secondary Primary Secondary Primary Secondary Primary Secondary Primary Secondary 16. Component Percentages: 17. Heating Value: 18. Basis: Sulfur: Ash: (Btu/lb) Dry Moist (Btu/lb) Dry Moist (Btu/lb) Dry Moist (Btu/lb) Dry Moist (Btu/lb) Dry Moist (Btu/gal) Dry Moist Moisture: Sulfur: Ash: Moisture: Sulfur: Ash: Moisture: Sulfur: Ash: Moisture: Sulfur: Ash: Moisture: Sulfur: Ash: Moisture: This space was intentionally left blank. Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52540 (R/ 1-07) Process Information - Combustion FORM PI-02F Page 4 of 4 PART D2: Other Solid Fuels Part D2 identifies the solid fuels, other than coal, that will be used in the combustion unit. 19. Fuel Type: 20. Percent of Fuel Use (by volume) 21. Primary or Secondary Fuel? 22. Component Percentages: 23. Heating Value: 24. Percent Heat: Wood or Wood Waste Wood Only Primary Wood Residue Only Secondary Moisture: (Btu/ton) Wood and Wood Residue Tires or Tire Derived Fuel Whole Tires Tire Derived Fuel Bagasse Solid Waste * Other (specify): Primary Secondary Sulfur: Chromium: (Btu/lb) Chlorine: Primary Ash: Secondary Moisture: Primary : Secondary : Primary : Secondary : (Btu/lb) (Btu/lb) (Btu/lb) *RCRA alpha-numeric codes for Special or Hazardous Waste to be Burned: PART E: Fuel Consumption Limitations Use the space provided to specify any fuel consumption limitations that are acceptable for the combustion unit. American LegalNet, Inc. www.FormsWorkflow.com