Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 3 PI-08 Instructions 5/2006 PROCESS INFORMATION: Concrete Batchers – INSTRUCTIONS Microsoft Word version of PI-08 Adobe PDF version of PI-08 The purpose of PI-08 (state form 52548) is to obtain detailed information about the concrete batcher manufacturing process. Complete one form for each process unit (or group of identical process units). PI-08 is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Process Information Part A identifies the concrete batch process. If there are multiple concrete batchers that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical units. 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 2. Installation Date: Provide the date on which the unit was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified or reconstructed since the original installation, include the most recent modification/reconstruction date. 3. How many identical units are identified in this form? Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be of the same blasting type, process capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 4. Raw Material: Identify the types of materials that are fed into the concrete batch process. In addition, indicate the amount of that materials, as a percentage of total material fed into the concrete batch process. 5. Maximum Mixer Capacity: Provide the maximum capacity of the concrete mixer, in tons per year (tpy). 6. Maximum Amount of Concrete Produced: Provide the maximum amount of concrete produced, in tons per hour (ton/hr). 7. Stationary or Mobile Plant: Specify whether this is a stationary concrete batch plant, or a mobile concrete batch plant. Part B: Emission Factors Part B identifies the emission factors used to calculate air emissions from this process. 8. Process Unit: Identify the process and include the identification number for the unit, if applicable. 9. Air Pollutant: For each process identified, list each air pollutant emitted to the atmosphere during normal operation. If there are multiple pollutants for an process, use a new row for each pollutant. 10. Emission Factor: Provide the relevant emission factor including the appropriate units (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.). American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 3 PI-08 Instructions 5/2006 11. Source of Emission Factor: Provide the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. Part C: Emission Controls and Limitations Part C identifies control technology, control techniques, or other process limitations that impact air emissions. 12. Add-On Control Technology: Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will need to be completed for each control device used, and a summary of control equipment should be submitted using form CE-01. 13. Control Techniques: Identify all control techniques used for this process. 14. Process Limitations / Additional Information: Use the space provided to identify any acceptable process limitations or to provide additional information. An example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing may also be required. Any future change to the established limit will require a permit modification. Part D: Federal Rule Applicability Part D identifies any federal rules that apply to the process. 15. Is a New Source Performance Standard (NSPS) applicable to this source? Specify whether a New Source Performance Standard (NSPS) is applicable to the process unit(s). If a New Source Performance Standard (NSPS) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. 16. Unit IDs: Provide the identification numbers for the process units that are subject to an NSPS. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 17. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? Specify whether a National Emission Standard for Hazardous Air Pollutants (NESHAP) is applicable to the process unit(s). If a National Emission Standard for Hazardous Air Pollutants (NESHAP) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. The United States Environmental Protection Agency (U.S. EPA) provides lists of NESHAP on the Rules and Implementation section of the Air Toxics Website. 18. Unit IDs: Provide the identification numbers for the process units that are subject to a NESHAP. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 19. Non-Applicability Determination: Provide an explanation of non-applicability if the process unit would appear to be subject to a rule (based on the rule title of affected source category), but the rule will not apply to the process. For example, if the process unit is part of the source category subject to a rule, but the process unit in question is not subject to the rule, state the reason why the unit is not subject. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 3 PI-08 Instructions 5/2006 information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-08: www.in.gov/icpr/webfile/formsdiv/52548.doc 2. Adobe PDF version of form PI-08: www.in.gov/icpr/webfile/formsdiv/52548.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. U.S. EPA’s Clearinghouse for Inventories & Emission Factors: www.epa.gov/ttn/chief/index.html 7. Appendix A of AP-42: www.epa.gov/ttn/chief/ap42/appendix/appa.pdf 8. United States Environmental Protection Agency (US EPA): www.epa.gov 9. Rules and Implementation section of U.S. EPA’s Air Toxics Website: www.epa.gov/ttn/atw/eparules.html 10. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.pdf 11. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 12. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-08: Concrete Batchers IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52548 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT NOTES: • • The purpose of this form is to obtain detailed information about concrete batch processes. Complete one form for each process unit (or group of identical process units). This is a required form. Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi08instructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Information Part A identifies the process. If there are multiple units that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical units. 2. Installation Date: 1. Unit ID: (actual or anticipated) 3. How many (identical) process units are identified in this form? One 4. Raw Material (as a percentage of Sand: total): More than one (specify number): Aggregate: Cement: Other (specify): : 5. Maximum Mixer Capacity (tons/year): 6. Maximum Amount of Concrete Produced (tons/hour): Stationary Plant 7. Is this a Stationary Plant or a Mobile Plant? Mobile Plant PART B: Emission Factors Part B identifies all emission factors used to calculate air emissions from this process. 8. Process Unit: (& ID if applicable) 9. Air Pollutant: 10. Emission Factor: value units 11. Source of Emission Factor (if not using AP-42, include calculations) AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other This space was intentionally left blank. Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52548 (R / 1-07) Process Information – Concrete Batchers FORM PI-08 Page 2 of 2 PART C: Control Technology Part C identifies the methods used to control emissions from this process. 12. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless “none”). None Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Other (specify): – Attach CE-10. 13. Control Techniques: Identify all control techniques used for this process. 14. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. PART D: Federal Rule Applicability Part D identifies any federal rules that apply to the process. 15. Is a New Source Performance Standard (NSPS) applicable to this source? If yes, attach a completed FED-01 for each rule that applies. 40 CFR Part 60, Subpart F No 16. Unit IDs Yes No 18. Unit IDs Portland Cement Plants 40 CFR Part 60, Subpart I Yes Asphalt Concrete Plants 17. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? If yes, attach a completed FED-01 for each rule that applies. 40 CFR Part 61, Subpart (specify): 40 CFR Part 63, Subpart LLL Portland Cement Plants 40 CFR Part 63, Subpart (specify): 19. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply. American LegalNet, Inc. www.FormsWorkflow.com