Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 3 PI-13 Instructions 10/2006 PROCESS INFORMATION: Lime Manufacturing – INSTRUCTIONS Microsoft Word version of PI-13 Adobe PDF version of PI-13 The purpose of PI-13 (state form 52553) is to obtain detailed information about the lime manufacturing process. Complete one form for each process (or group of identical processes). PI-13 is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part B: Elements of Lime Manufacturing Part B identifies the processes related to lime manufacturing and additional forms that may be needed. For each process listed, specify the form(s) attached. If a listed process is not applicable to the process, choose “N/A”. If there is another process applicable beyond the listed items, specify the process under the “other” option, and identify any additional forms used to describe the process. 1. Process: a. Quarrying Activities: Use the PI-18 form to describe the mineral processing activities. b. Storage and Handling of Raw Materials: Use the PI-03 form to describe all storage and handling activities. c. Crushing and Sizing of Raw Materials: Use the PI-18 form to describe the mineral processing activities. d. Storage and Handling of Ground Materials: Use the PI-03 form to describe all storage and handling activities. e. Kiln: To adequately describe the kiln, complete the PI-02A to summarize the combustion units, Complete the PI02E to describe each kiln, complete the PI-02G to identify all the emission factors applicable to the process, and complete PI-02H to identify any federal rules that apply to the combustion unit. f. Fuel Type for Kiln: Complete the PI-02F form is a fuel other than natural gas is used. g. Crushing and Sizing of Finished Product: Use the PI-18 form to describe the mineral processing activities. h. Storage and Handling of Finished Product: Use the PI-03 form to describe all storage and handling activities. 2. Form: PI-03: Storage and Handling of Bulk Material PI-02A: Combustion Unit Summary PI-02E: Combustion – Kilns PI-02F: Combustion – Fuel Use PI-02G: Combustion – Emission Factors PI-02H: Combustion – Federal Rule Applicability PI-18: Mineral Processing Part B: Lime Manufacturing Summary Part B identifies the lime manufacturing details. If there are multiple processes that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical processes. 3. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 3 PI-13 Instructions 10/2006 4. Installation Date: Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year of the installation. 5. How many (identical) process units are identified in this form? Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be of the same type, process capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 6. Maximum Amount of Raw Materials Processed: Provide the maximum amount of material that is processed, in tons per hour (ton/hr) and tons per year (tpy). 7. Raw Material: Identify each raw material used and include the percentage by weight (%) used compared to the total amount of raw materials processed. If there is another raw material applicable beyond the listed items, specify the raw material under the “other” option. 8. Maximum Amount of Lime Produced: Provide the maximum amount of lime produced in tons per year (tpy). Part C: Federal Rule Applicability Part C identifies any federal rules that apply to the process. 9. Is a New Source Performance Standard (NSPS) applicable to this source? Specify whether a New Source Performance Standard (NSPS) is applicable to the process unit(s). If a New Source Performance Standard (NSPS) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. 10. Unit IDs: Provide the identification numbers for the process units that are subject to an NSPS. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 11. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? Specify whether a National Emission Standard for Hazardous Air Pollutants (NESHAP) is applicable to the process unit(s). If a National Emission Standard for Hazardous Air Pollutants (NESHAP) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. The United States Environmental Protection Agency (U.S. EPA) provides lists of NESHAP on the Rules and Implementation section of the Air Toxics Website. 12. Unit IDs: Provide the identification numbers for the process units that are subject to a NESHAP. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 13. Non-Applicability Determination: Provide an explanation of non-applicability if the process unit would appear to be subject to a rule (based on the rule title of affected source category), but the rule will not apply to the process. For example, if the process unit is part of the source category subject to a rule, but the process unit in question is not subject to the rule, state the reason why the unit is not subject. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 3 PI-13 Instructions 10/2006 Summary of Websites 1. Microsoft Word version of form PI-13: www.in.gov/icpr/webfile/formsdiv/52553.doc 2. Adobe PDF version of form PI-13: www.in.gov/icpr/webfile/formsdiv/52553.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. PI-03 Form: Storage and Handling of Bulk Material: www.in.gov/idem/permits/air/apps/instructions/pi03instructions.html 7. PI-02A Form: Combustion Unit Summary: www.in.gov/idem/permits/air/apps/instructions/pi02Ainstructions.html 8. PI-02E Form: Combustion – Kilns: www.in.gov/idem/permits/air/apps/instructions/pi02Einstructions.html 9. PI-02F Form: Combustion – Fuel Use: www.in.gov/idem/permits/air/apps/instructions/pi02Finstructions.html 10. PI-02G Form: Combustion – Emission Factors: www.in.gov/idem/permits/air/apps/instructions/pi02Ginstructions.html 11. PI-02H Form: Combustion – Federal Rule Applicability: www.in.gov/idem/permits/air/apps/instructions/pi02Hinstructions.html 12. PI-18 Form: Mineral Processing: www.in.gov/idem/permits/air/apps/instructions/pi18instructions.html 13. United States Environmental Protection Agency (US EPA): www.epa.gov 14. Rules and Implementation section of U.S. EPA’s Air Toxics Website: www.epa.gov/ttn/atw/eparules.html 15. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.pdf 16. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 17. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-13: Lime Manufacturing State Form 52553 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.lN.gov/permits/air/index.html • The purpose of this form is to obtain detailed information about the combustion process. Complete one form for each combustion unit (or group of identical combustion units). • NOTES: Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi13instructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. Part A: Lime Manufacturing Processes Part A identifies the processes related to Lime Manufacturing and additional forms that may be needed. 1. Process a. Quarrying Activities 2. Use the form listed for the specified processes. Check all that apply. This form is included for any quarry or mine activity: PI-18 PI-03 PI-03 N/A PI-02A N/A PI-02E N/A PI-02G N/A PI-02H N/A PI-02F N/A PI-18 N/A This form is included for the processing of raw materials: d. Storage and Handling of Ground materials N/A This form is included for raw materials unloading / storage: c. Crushing and Sizing of raw materials (material processing) N/A PI-18 b. Storage and Handling of Raw Materials N/A This form is included for ground material unloading / storage: e. Kiln These forms are included for the kiln: f. Fuel Type for Kiln (other than Natural Gas) Submit following form if fuel other than natural gas used: g. Crushing and Sizing of Finished Products (Material Processing) This form is included for the processing of finished products: h. Storage and Handling of Finished Product This form is included for the handling / storage of finished products: i. This form is included for (specify process): Other process(es) PI-03 N/A N/A This space was intentionally left blank. Continued on Next Page Page 1 of 2 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52553 (R / 1-07) Process Information – Lime Manufacturing FORM PI-13 Page 2 of 2 PART B: Lime Manufacturing Summary Part B identifies the lime manufacturing details. 3. Unit ID: 4. Installation Date: (actual or anticipated) 5. How many (identical) process units are identified in this form? One 6. Maximum Amount of Raw Materials Processed: More than one (specify number) : tons per hour (tons/hr) tons per year (tpy) 7. Raw Material (as a percentage of total): Calcium Carbonate Aragonite Chalk Chalk Coral Marble Seashells Other (specify): 8. Maximum Amount of Lime Produced: tons per year (tpy) PART C: Federal Rule Applicability Part C identifies any federal rules that apply to the process. 9. Is a New Source Performance Standard (NSPS) applicable to this source? If yes, identify the affected emission units and attach a completed FED-01 for each rule that applies. 40 CFR Part 60, Subpart HH No 10. Unit ID(s) Yes No 12. Unit ID(s) Lime Manufacturing Plants 40 CFR Part 60, Subpart UUU Yes Calciners and Dryers in Mineral Industries 11. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? If yes, identify the affected emission units and attach a completed FED-01 for each rule that applies. 40 CFR Part 63, Subpart AAAAA Lime Manufacturing 13. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply. American LegalNet, Inc. www.FormsWorkflow.com