Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 7 PI-16 Instructions 5/2006 PROCESS INFORMATION: Reinforced Plastic & Composites – INSTRUCTIONS Microsoft Word version of PI-16 Adobe PDF version of PI-16 The purpose of PI-16 (state form 52557) is to obtain detailed information about the reinforced plastic and composites operations. Complete one form for each process unit (or group of identical process units). PI-16 is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Process Information Part A identifies the process. If there are multiple process units that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical process units. 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 2. Installation Date: Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 3. How many identical units are identified in this form? Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be of the same type, capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 4. Type of Unit Specify the type of unit from the list of possibilities or use the “Other” option to specify an alternate type of emission unit. 5. Products Produced: Specify the all final and intermediate products produced by this process. 6. Product Type: For resin and/or gel coat products, specify the type of product produced from the list of possibilities or use the “Other” option to specify an alternate type of product. 7. Maximum Production Rate: Provide the maximum production rate for the unit in parts per hour (parts/hr). 8. Mixer Capacity: Provide the maximum mixer capacity for the unit in pounds per hour (lb/hr). Part B: Open Molding Application Part B specifies details pertaining to the open molding atomized mechanical application method. 9. Resin Application: Specify the application method from the list of possibilities or use the “Other” option to specify an alternate method of application. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 7 PI-16 Instructions 5/2006 10. Gel Coat Application: Specify the application method from the list of possibilities or use the “Other” option to specify an alternate method of application. Part C: Other Processes Part C identifies any forms that may need to be submitted for other parts of the source. If the source has the listed process, submit the necessary form for the process. 11. Surface Coating: If surface coating (e.g., painting) operations are present at this source, complete form PI-19 for each process. 12. Solvent Cleaning: If solvent cleaning (e.g., degreasing) activities are present at this source, complete form PI-09 for each process. 13. Combustion: If combustion (e.g., boilers / process heaters) activities are present at this source, complete forms PI-02A, PI-02B, PI02F, PI-02G, and/or PI-02H for each process, as applicable. 14. Other Process: If one or more other processes are present at this source, complete the appropriate PI forms for each process. Part D: Resin and Gelcoat Data Part D identifies the components associated with the resins and gel coats that will be used to calculate potential to emit. Provide a Material Safety Data Sheet (MSDS) for each material used in the process. Use additional forms as necessary. For UEF emission factors on open molding processes, include documentation provided by manufacturer or user that the design of the application tool has been organic HAP emissions tested, and the test results showed that use of this application tool results in organic HAP emissions that are no greater than the organic HAP emissions predicted by the applicable nonatomized application equation(s) in the UEF Table. 15. Material Name: Provide the name of the resin or gel coat as listed on the material safety data sheet (MSDS). 16. Emission Factors: For each resin or gelcoat listed, provide the relevant emission factor for volatile organic compounds (VOC), styrene, and methyl methacrylate. Be sure to include appropriate units of measure (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.) as well as the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. For the reinforced plastic and composites industry, the Unified Emission Factors for Open Molding of Composites may be more representative than AP-42. 17. Weight Percent Monomer: Provide the percent by weight of monomer (%). 18. Density: Provide the material density in pounds per gallon (lb/gal). 19. Usage: Quantify the maximum material usage in gallons per part (gal/part). 20. Transfer Efficiency: Specify the transfer efficiency for each material (%). Part E: Solvent Data Part E provides data about the release agents, clean up solvents, and degreasers used in this process. Provide a Material Safety Data Sheet (MSDS) for each material used in the process. Space has been provided for up to six (6) solvents; use additional sheets as necessary. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 7 PI-16 Instructions 5/2006 21. Material Identification: Specify the identification code for the solvent as assigned by the manufacturer. 22. Batch Identification: Specify the identification code for the batch of solvent as assigned by the manufacturer. 23. Manufacturer: Specify the manufacturer of the solvent. 24. Usage: Quantify the maximum solvent usage in gallons per part (gal/part). 25. Material Density: Provide the material density (DC) in pounds per gallon (lb/gal). The density of the coating "as applied" can be obtained using the EPA method described in ASTM D1475-85. 26. Weight Percent Total Volatiles: Provide the percent by weight of volatiles (volatile organic compounds and water) (WV) in pounds of volatiles per pound of coating (lb volatiles/lb coating). In general, you can calculate this value using the following equation: WV = WO + WW 27. Weight Percent Water: Provide the percent by weight of water (WW) in pounds of water per pound of coating (lb H20/lb coating). In general, you can calculate this value using the following equation: WW = WV – WO The percent by weight of water "as applied" can be obtained using the EPA method described in either ASTM D379286 or ASTM D4017-88. These tests should be performed by a suitably equipped laboratory. If no water is present is the dilution solvent, (WW)A = (WW)S, and these tests need not be performed. 28. Weight Percent Solids: Provide the percent by weight of solids (WN) in pounds of solids per pound of coating (lb solids/lb coating). In general, you can calculate this value using the following equation: WN = W –WV 29. Weight Percent VOC: Provide the percent by weight of volatile organic compounds (WO) in pounds of VOC per pound of coating (lb VOC/lb coating). In general, you can calculate this value using the following equation: WO = WV –WW If WV and WW are unknown, (WO)A (as applied) can be calculated using the following equation: (DC )S × (WO )S (WO ) A = + RD × DD 100 × 100 (DC )S + (RD × DD ) Where RD denotes the dilution solvent ratio (volume of VOC added per unit volume of coating as supplied) and DD denotes the density of the dilution solvent. The subscript S denotes an “as supplied” value. 30. Volume Percent Total Volatiles: Provide the percent by volume of volatiles (volatile organic compounds and water) (VV) in gallons of volatiles per pound of coating (gal volatiles/ gal coating). In general, you can calculate this value using the following equation: American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 4 of 7 PI-16 Instructions 5/2006 VV = VO + VW 31. Volume Percent Water: Provide the percent by volume of water (VW) in gallons of water per gallon of coating (gal H20/ gal coating). In general, you can calculate this value using the following equation: VW = VV –VO If VV and VO are unknown, VW can be calculated using the following equation: VW = WW × DC DW Where DW is density of water with a standard value of 8.33 lb/gal. 32. Volume Percent Solids: Provide the percent by volume of solids (volatile organic compounds and water) (VN) in gallons of solids per gallon of coating (gal solids/ gal coating). In general, you can calculate this value using the following equation: VN = V –VV The “as supplied” volume percent solids can be derived from the following equation: p (V N )S = ∑ (V N )S i i Where (VN)Si denotes the volume percent solids of each nonvolatile component of the coating and ”p“ is the number of nonvolatile components in the coating. If the coating is not "thinned" or diluted prior to application, then (VN)S = (VN)A. If the coating is "thinned" or diluted prior to application, calculate the percent by volume of solids "as applied" using the following equation: (V N ) A = (V N )S 1 + RD Where RD denotes the dilution solvent ratio (volume of VOC added per unit volume of coating as supplied). 33. Volume Percent VOC: Provide the percent by volume of volatile organic compounds (VO) in gallons of VOC per gallon of coating (gal VOC/ gal coating). In general, you can calculate this value using the following equation: VO = VV –VW 34. VOC Content, less water: Provide the volatile organic compound (VOC) content in pounds organics per gallon of coating (lb/gal). In general, you can calculate this value using the following equation: VOC = WO × DC 100 − VW Alternately, the following equation may be used: (VOC ) A = ⎜ (VOC )S × ⎛ ⎜ (100 − (VW )S ) ⎞ ⎟ + (R D × D D ) ⎟ ⎠ (VW )S ⎞ ⎛ 1 + RD − ⎜ ⎜ 100 ⎟ ⎟ ⎝ ⎠ ⎝ 100 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 5 of 7 PI-16 Instructions 5/2006 Where RD denotes the dilution solvent ratio (volume of VOC added per unit volume of coating as supplied) and DD denotes the density of the dilution solvent. 35. VOC Emission Factor: Provide the emission factor for volatile organic compounds (VOC). Be sure to include appropriate units of measure (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.) as well as the source of the emission factors. Common sources include AP42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. 36. Single HAP Emission Factor: Provide the emission factor for the single highest hazardous air pollutant (HAP). Be sure to include appropriate units of measure (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.) as well as the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. 37. Other Pollutant Emission Factor: Provide the emission factor for any other major pollutant from the solvent. This may be total HAPs or another pollutant of concern. Be sure to include appropriate units of measure (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.) as well as the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. Part F: Emission Controls and Limitations Part F identifies control technology, control techniques, or other process limitations that impact air emissions. 38. Add-On Control Technology: Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will need to be completed for each control device used, and a summary of control equipment should be submitted using form CE-01. 39. Control Techniques: Identify all control techniques used for this process. 40. Process Limitations / Additional Information: Use the space provided to identify any acceptable process limitations or to provide additional information. An example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing may also be required. Any future change to the established limit will require a permit modification. Part G: Federal Rule Applicability Part G identifies any federal rules that apply to the process. 41. Is a New Source Performance Standard (NSPS) applicable to this source? Specify whether a New Source Performance Standard (NSPS) is applicable to the process unit(s). If a New Source Performance Standard (NSPS) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. 42. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? Specify whether a National Emission Standard for Hazardous Air Pollutants (NESHAP) is applicable to the process unit(s). If a National Emission Standard for Hazardous Air Pollutants (NESHAP) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. The United States Environmental Protection Agency (U.S. EPA) provides lists of NESHAP on the Rules and Implementation section of the Air Toxics Website. 43. Non-Applicability Determination: Provide an explanation of non-applicability if the process unit would appear to be subject to a rule (based on the rule American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 6 of 7 PI-16 Instructions 5/2006 title of affected source category), but the rule will not apply to the process. For example, if the process unit is part of the source category subject to a rule, but the process unit in question is not subject to the rule, state the reason why the unit is not subject. Part H: State Rule Applicability Part H clarifies applicability of the state rule regarding styrene emissions (326 IAC 20-25). 44. Is your source a major source of HAPs? Specify whether the potential to emit hazardous air pollutants (HAPs) for the entire source is at major source levels. Major source levels of HAPs are defined by the U.S. EPA as greater than or equal to ten tons per year (10 tpy) for any single HAP or greater than or equal to twenty-five tons per year (25 tpy) for any combination of HAPs. If the source is not major for HAPs, the source is not subject to 326 IAC 20-25. 45. Does your source manufacture reinforced plastic parts, products, or watercraft? Specify whether the source (or this process) manufactures reinforced plastic parts, products, or watercraft. If none of these items are manufactured at this source, the source is not subject to 326 IAC 20-25. 46. Does your source have an emission unit where resins and/or gel coats that contain styrene are applied and cured using the open molding process? Specify whether any of the emission units at the source uses resins and/or gel coats that contain styrene and are applied and cured using an open molding process. If no styrene containing materials are applied and cured using an open molding process, the source is not subject to 326 IAC 20-25. 47. Is this emission unit subject to 326 IAC 20-48 (NESHAP 40 CFR Part 63, Subpart VVVV) concerning HAP emission standards for boat manufacturing? Specify whether the source is subject to 326 IAC 20-48 (NESHAP 40 CFR Part 63, Subpart VVVV) concerning HAP emission standards for boat manufacturing. If 326 IAC 20-48 (NESHAP 40 CFR Part 63, Subpart VVVV) applies to this source, the source is exempt from 326 IAC 20-25. 48. 326 IAC 20-56 Applicability (NESHAP 40 CFR Part 63, Subpart WWWW) Answer both of the following questions regarding applicability of 326 IAC 20-56 (NESHAP 40 CFR Part 63, Subpart WWWW). a. Is your source subject to 326 IAC 20-56 (NESHAP 40 CFR Part 63, Subpart WWWW) concerning HAP emission standards for reinforced plastic composites production? b. Was your source existing on or before August 2, 2001, as a major source of HAPs? If 326 IAC 20-56 (NESHAP 40 CFR Part 63, Subpart WWWW) applies to this source, AND the source was existing on or before August 2, 2001 (as a major source of HAPs), the source is exempt from 326 IAC 20-25. Note: Sources that are “new” or “reconstructed” according to 40 CFR Part 63, Subpart WWWW are also subject to 326 IAC 20-25. 49. Existing Source: Does your source have actual emissions of styrene equal to or greater than three tons per year (3 tpy). Specify whether actual emissions of styrene are equal to or greater than three tons per year (3 tpy). If actual emissions of styrene are less than three tons per year (3 tpy), the source is not subject to 326 IAC 20-25. If 326 IAC 20-25 is not applicable, attach the following information to verify the styrene emissions data: Previous two years of styrene emissions data: Summary of styrene emissions data Styrene emissions calculation method Raw data used for calculating styrene emissions 50. New Source or Modification: Do you project your source have actual emissions of styrene equal to or greater than three (3) tons per year. Specify whether actual emissions projections for styrene are equal to or greater than three tons per year (3 tpy). If actual emissions of styrene will be less than three tons per year (3 tpy), the source will not be subject to 326 IAC 2025. If 326 IAC 20-25 is not applicable, attach the following information to verify the styrene emissions data: American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 7 of 7 PI-16 Instructions 5/2006 Projected styrene emissions data: Summary of styrene emissions data Styrene emissions calculation method Raw data used for calculating styrene emissions ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-16: http://www.in.gov/icpr/webfile/formsdiv/52557.doc 2. Adobe PDF version of form PI-16: http://www.in.gov/icpr/webfile/formsdiv/52557.pdf 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. Explanation of Potential To Emit (PTE): www.in.gov/idem/permits/guide/air/airemissions.html#pte 7. U.S. EPA’s Clearinghouse for Inventories & Emission Factors: www.epa.gov/ttn/chief/efpac/index.html 8. Appendix A of AP-42: www.epa.gov/ttn/chief/ap42/appendix/appa.pdf 9. Unified Emission Factors for Open Molding of Composites: www.compositesone.com/documents/industryregs/UEFTable-Jul01.pdf 10. United States Environmental Protection Agency (US EPA): www.epa.gov/ 11. Rules and Implementation section of U.S. EPA’s Air Toxics Website: www.epa.gov/ttn/atw/eparules.html 12. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.PDF 13. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 14. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-16: Reinforced Plastics & Composites IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52557 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • NOTES: • The purpose of this form is to obtain detailed information about the process. Complete one form for each process unit (or group of identical process units). This is a required form. Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi16instructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Process Information Part A identifies the process. If there are multiple process units that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical process units. 1. Unit ID: 2. Installation Date: (actual or anticipated) 3. How many (identical) process units are identified in this form? One More than one (specify number): 4. Type of Unit Open Molding: Resin Gel Coat Complete Part B of this form. Resin Transfer Molding (RTM) Closed Molding: Sheet Molding Compound (SMC) Manufacturing Bulk Molding Compound (BMC) Manufacturing Compression Molding Polymer Casting: Centrifugal Casting: Resin Injection Molding (RIM) Cultured Marble Other (specify): Polymer Concrete Other (specify): Vented molds, but air vented through the molds are not heated Heated air blown through molds Other (specify): Filament Winding with resin bath Continuous Lamination / Casting Pultrusion Mixing Other (specify): 5. Products Produced: 6. Product Type: Resin: Filled Unfilled Corrosion-Resistant and/or High Strength (CR/HS) Low-Flame Spread/Low-Smoke Non CR/HS Shrinkage Controlled Other (specify): Clear Production White/Off White Pigmented High Performance Corrosion-Resistant and/or High Strength Fire Retardant Gel Coat: Tooling Tooling 7. Maximum Production Rate: Other (specify): parts per hour 8. Mixer Capacity: All Other Pigmented pounds per hour (lb/hr) Continued on Next Page Page 1 of 6 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52557 (R / 1-07) Process Information – Reinforced Plastics & Composites FORM PI-16 Page 2 of 6 PART B: Open Molding Application Part B specifies details pertaining to the open molding atomized mechanical application method. 9. Resin Application: Manual: Hand Brush Roller Other (specify): Air-atomization Atomized Air-assisted airless HVLP LVLP Airless Robotic or Automated Spray Other (specify): Mechanical: Flow Coater Nonatomized * Pressure Fed Roller Robotic or Automated Spray Fluid Impingement Technology (FIT) Other (specify): Other (specify): 10. Gel Coat Application: Manual: Hand Brush Roller Other (specify): Air-atomization Atomized Air-assisted airless HVLP LVLP Airless Robotic or Automated Spray Other (specify): Mechanical: Flow Coater Nonatomized * Pressure Fed Roller Robotic or Automated Spray Fluid Impingement Technology (FIT) Other (specify): Other (specify): * If you are using UEF emission factors, include documentation provided by manufacturer or user that the design of the application tool has been organic HAP emissions tested, and the test results showed that use of this application tool results in organic HAP emissions that are no greater than the organic HAP emissions predicted by the applicable nonatomized application equation(s) in the UEF Table. Part C – Other Processes Part C identifies any forms that may need to be submitted for other parts of the source. If the source has the listed process, submit the necessary form for the process. Process Use the form listed for the specified processes. Check all that apply. Check N/A if your sources does not include the listed process. 11. Surface Coating This form is included for surface coating (painting) operations: PI-19 N/A 12. Solvent Cleaning This form is included for solvent cleaning (degreasing) activities: PI-09 N/A 13. Combustion These forms are included for combustion (process heating) activities: PI-02A PI-02B PI-02F PI-02G PI-02H N/A N/A N/A N/A N/A 14. Other (specify): This form is included for other process: Continued on Next Page N/A American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52557 (R / 1-07) Process Information – Reinforced Plastics & Composites FORM PI-16 Page 3 of 6 PART D: Resin and Gel Coat Data Part D identifies data on the Resins and Gel Coats necessary to calculate emissions. Provide an MSDS for each materials used in the process. Use additional forms as necessary. For UEF emission factors on open molding processes, include documentation provided by manufacturer or user that the design of the application tool has been organic HAP emissions tested, and the test results showed that use of this application tool results in organic HAP emissions that are no greater than the organic HAP emissions predicted by the applicable nonatomized application equation(s) in the UEF Table. 15. Material Name 16. Emission Factors (specify value and units of measure) VOC Styrene Methyl Methacrylate 17. Weight % Monomer 18. Density (lb/gal) 19. Usage (gal/part) 20. Transfer Efficiency (%) RESINS AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other AP42 Other AP42 UEF Other AP42 UEF Other GELCOATS Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52557 (R / 1-07) Process Information – Reinforced Plastics & Composites FORM PI-16 Page 4 of 6 PART E: Solvent Data Part E provides data about the release agents, clean up solvents, and degreasers used in this process. Provide a Material Safety Data Sheet (MSDS) for each material used in the process. Space has been provided for up to six (6) solvents; use additional sheets as necessary. 21. Material Identification: 22. Batch Identification: 23. Manufacturer: 24. Usage (gal/part) 25. Material Density (lbs/gal) (DC) 26. Weight % Total Volatiles (water and organics) (WV) 27. Weight % Water (WW) 28. Weight % Solids (WN) 29. Weight % VOC (WO) 30. Volume % Total Volatiles (water and organics) (VV) 31. Volume % Water (VW) 32. Volume % Solids (VN) 33. Volume % VOC (VO) 34. VOC Content, less water (lbs/gal) (VOC) 35. VOC Emission Factor AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other AP-42 Other 36. Single HAP Emission Factor (specify): 37. Other Pollutant Emission Factor (specify): Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52557 (R / 1-07) Process Information – Reinforced Plastics & Composites FORM PI-16 Page 5 of 6 PART F: Control Technology Part F identifies the methods used to control emissions from this process. 38. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless “none”). None Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Electrostatic Precipitator – Attach CE-04. Absorption / Wet Collector / Scrubber – Attach CE-05. Oxidizer / Incinerator – Attach CE-06. Adsorber – Attach CE-07. Condenser – Attach CE-08. NOX Reduction – Attach CE-09. Dry Filters – Attach CE-10. Waterwash– Attach CE-10. Other (specify): – Attach CE-10. 39. Control Techniques: Identify all control techniques used for this process. None Vapor Suppressed Resin Specify the Vapor Suppressant Effectiveness Factor (as determined using the test method from Appendix A of 40 CFR 63 Subpart WWWW): *Attach a copy of the test results to this form. Vacuum Bagging (specify): Covered & Cured Before Rollout Covered & Cured After Rollout Other (specify): 40. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. PART G: Federal Rule Applicability Part G identifies any federal rules that apply to the process. 41. Is a New Source Performance Standard (NSPS) applicable to this source? Attach a completed FED-01 for each rule that applies. 40 CFR Part 60, Subpart Yes No Yes No (Specify): 42. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? Attach a completed FED-01 for each rule that applies. 40 CFR Part 63, Subpart VVVV Boat Manufacturing 40 CFR Part 63, Subpart WWWW Reinforced Plastic Composites Production 40 CFR Part 63, Subpart (Specify): 43. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply. Continued on Next Page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52557 (R / 1-07) Process Information – Reinforced Plastics & Composites FORM PI-16 Page 6 of 6 PART H: State Rule Applicability Part H clarifies applicability of the state rule regarding styrene emissions (326 IAC 20-25). 44. Is your source (as a whole, not just the unit listed on list form) a major source of HAPs? Yes No Yes No Yes No Yes No a. Is your source subject to 326 IAC 20-56 (NESHAP WWWW) concerning HAP emission standards for reinforced plastic composites production? Yes No b. Was your source existing on or before August 2, 2001, as a major source of HAPs? Yes No Yes No (If no, your source is not subject to 326 IAC 20-25.) 45. Does your source manufacture reinforced plastic parts, products, or watercraft? (If no, your source is not subject to 326 IAC 20-25.) 46. Does your source have an emission unit where resins and/or gel coats that contain styrene are applied and cured using the open molding process? (If no, your source is not subject to 326 IAC 20-25.) 47. Is this emission unit subject to 326 IAC 20-48 (NESHAP 40 CFR Part 63, Subpart VVVV) concerning HAP emission standards for boat manufacturing? (If Yes, this source is exempt from 326 IAC 20-25.) 48. 326 IAC 20-56 Applicability (NESHAP 40 CFR Part 63, Subpart WWWW): (If you answered Yes to both questions, your source is exempt from 326 IAC 20-25. 49. Existing Source: Does your source have actual emissions of styrene equal to or greater than three (3) tons per year. (If Yes, your source may be subject to 326 IAC 20-25.) (If No, attach the last two years of styrene emissions data including a summary, the calculation method, and the raw data used.) 50. New Source or Modification: Do you project your source have actual emissions of styrene equal to or greater than three (3) tons per year. (If Yes, your source may be subject to 326 IAC 20-25.) (If No, attach the projected styrene emissions data including a summary, the calculation method, and the raw data used.) Not an Existing Source Yes No Not a New or Modified Source This space is intentionally left blank. American LegalNet, Inc. www.FormsWorkflow.com