Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 4 PI-18 Instructions 5/2006 PROCESS INFORMATION: Mineral Processing– INSTRUCTIONS Microsoft Word version of PI-18 Adobe PDF version of PI-18 The purpose of PI-18 (state form 52559) is to obtain detailed information about mineral processes, including non-metallic minerals and sand and gravel processes. Complete one form for each process (or group of identical processes). PI-18 is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Mineral Processing Information Part A specifies the details of the mineral processing equipment including conveyors, screens, and crushers. 1. Type of Process Material: Specify whether the process material is metallic or non-metallic minerals. 2. Equipment / Process Unit: List each equipment or process unit. If there are multiple process units that are identical in nature, capacity, and use, you may use one row to summarize the data for the identical process units. 3. Number of Identical Units: Identical units must be of the same type, capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 4. Unit ID: Provide the identification number for each unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 5. Installation Date: Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 6. Open / Enclosed: Specify whether each process unit is open to the atmosphere or enclosed in a building. 7. Maximum Capacity: Provide the maximum processing capacity of each process unit in tons per hour (tons/hr). 8. Actual Capacity: Provide the average actual processing capacity of each process unit in tons per hour (tons/hr). Part B: Dryer Details Part B specifies the details of the process dryers. 9. Dryer Type: List each type of dryer used in the process. If there are multiple dryers that are identical in nature, capacity, and use, you may use one row to summarize the data for the identical units. 10. Unit ID: Provide the identification number for each unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 4 PI-18 Instructions 5/2006 11. Installation Date: Provide the date on which each dryer was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 12. Plate Perforation Diameter / Mesh Size: Provide the plate perforation diameter or mesh size of each dryer in inches (in) or millimeters (mm). Specify which units of measure were used. 13. Volume Capacity: Provide the volumetric capacity of each dryer in cubic feet (ft3). 14. Heat Capacity: Provide the heat capacity of each dryer in million British thermal units per hour (MMBtu/hr). 15. Fuel Used: If applicable, specify whether natural gas is used as the only process fuel. If a fuel other than natural gas is used, include the PI-02F form identifying all fuels used for the process. Complete the applicable PI-02 forms for the combustion process. Part C: Storage and Handling of Materials Part C specifies the details pertaining to aggregate storage and handling. 16. Material Size & Specification: List each type of material stored or handled as part of the process. Include the grain size of the material as well as any other pertinent specifications. 17. Type of Storage: Describe how the material is stored for the process. 18. Storage Capacity: Provide the maximum annual storage capacity for each material in metric tons. 19. Unit ID: Provide the identification number for each unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 20. Installation Date: Provide the date on which each dryer was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 21. Storage Open or Totally Enclosed / Covered: Specify whether each storage area is open to the atmosphere, enclosed in a building or storage unit, or covered in some fashion. Part D: Emission Factors Part D identifies the emission factors used to calculate air emissions from this process. 22. Process Unit: Identify the process and include the identification number for the unit, if applicable. 23. Air Pollutant: For each process identified, list each air pollutant emitted to the atmosphere during normal operation. If there are multiple pollutants for an process, use a new row for each pollutant. 24. Emission Factor: Provide the relevant emission factor including the appropriate units (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.). American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 3 of 4 PI-18 Instructions 5/2006 25. Source of Emission Factor: Provide the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis. The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories & Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common conversion factors that may be needed to calculate potential to emit. Part E: Emission Controls and Limitations Part E identifies control technology, control techniques, or other process limitations that impact air emissions. 26. Add-On Control Technology: Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will need to be completed for each control device used, and a summary of control equipment should be submitted using form CE-01. 27. Control Techniques: Identify all control techniques used for this process. 28. Process Limitations / Additional Information: Use the space provided to identify any acceptable process limitations or to provide additional information. An example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing may also be required. Any future change to the established limit will require a permit modification. Part F: Federal Rule Applicability Part F identifies any federal rules that apply to the process. 29. Is a New Source Performance Standard (NSPS) applicable to this source? Specify whether a New Source Performance Standard (NSPS) is applicable to the process unit(s). If a New Source Performance Standard (NSPS) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. 30. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? Specify whether a National Emission Standard for Hazardous Air Pollutants (NESHAP) is applicable to the process unit(s). If a National Emission Standard for Hazardous Air Pollutants (NESHAP) applies, list the rule citation and title in the space provided and submit a FED-01 form to identify the applicable portions of the rule. The United States Environmental Protection Agency (U.S. EPA) provides lists of NESHAP on the Rules and Implementation section of the Air Toxics Website. 31. Non-Applicability Determination: Provide an explanation of non-applicability if the process unit would appear to be subject to a rule (based on the rule title of affected source category), but the rule will not apply to the process. For example, if the process unit is part of the source category subject to a rule, but the process unit in question is not subject to the rule, state the reason why the unit is not subject. ***SUBMISSION OF CONFIDENTIAL RECORDS*** All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential information becoming a public record, available for public inspection. To ensure that your information remains confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document Air-031-NPD regarding Emission Data. Summary of Websites 1. Microsoft Word version of form PI-18: www.in.gov/icpr/webfile/formsdiv/52559.doc 2. Adobe PDF version of form PI-18: www.in.gov/icpr/webfile/formsdiv/52559.pdf American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 4 of 4 PI-18 Instructions 5/2006 3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html 4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf 5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf 6. U.S. EPA’s Clearinghouse for Inventories & Emission Factors: www.epa.gov/ttn/chief/index.html 7. Appendix A of AP-42: www.epa.gov/ttn/chief/ap42/appendix/appa.pdf 8. United States Environmental Protection Agency (US EPA): www.epa.gov 9. Rules and Implementation section of U.S. EPA’s Air Toxics Website: www.epa.gov/ttn/atw/eparules.html 10. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1): www.in.gov/legislative/iac/T03260/A00171.PDF 11. IDEM, OAQ’s information regarding submittal of confidential business information: www.in.gov/idem/permits/air/apps/cbi.html 12. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html American LegalNet, Inc. www.FormsWorkflow.com OAQ PROCESS INFORMATION APPLICATION PI-18: Mineral Processing IDEM – Office of Air Quality – Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html State Form 52559 (R / 1-07) INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT • The purpose of this form is to obtain detailed information about non-metallic mineral processes such as sand and gravel processes, stone quarries, stone processing plants, and slag and kish handing plants. Complete one form for each process material, and duplicate this form as necessary for additional process materials. This is a required form. • NOTES: Detailed instructions for this form are available online at www.idem.IN.gov/permits/air/apps/instructions/pi18instructions.doc . • All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy. PART A: Mineral Process Information Part A identifies the details pertaining to the mineral processing equipment, including conveyors, screens, crushers, etc. 1. Type of Process Material: 2. Equipment / Process Unit 3. Number of Identical Units Non-Metallic Minerals 4. Unit ID 5. Installation Date Metallic Minerals 7. Maximum Capacity Open Enclosed Open Enclosed Open Enclosed Open Enclosed Open (tons/hr) Enclosed Open 8. Actual Capacity (tons/hr) 6. Open / Enclosed? Enclosed PART B: Dryer Details Part B identifies the details pertaining to the dryer. 9. Dryer Type: 10. Unit ID 11. Installation Date 12. Plate Perforation Diameter / Mesh Size 13. Volume Capacity 3 (ft ) 14. Heat Capacity 15. Fuel Used (mmBtu/hr) (inches or mm) Natural Gas Only Other – Attach PI-02F Natural Gas Only Other – Attach PI-02F Natural Gas Only Other – Attach PI-02F Natural Gas Only Other – Attach PI-02F Continued on next page Page 1 of 3 American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52559 (R / 1-07) Process Information –Mineral processes FORM PI-18 Page 2 of 3 PART C: Storage and Handling of Materials Part C identifies the details pertaining to aggregate storage and handling. 16. Material Size & Specification 17. Type of Storage 18. Storage Capacity 19. Unit ID 20. Installation Date 21. Storage Open or Totally Enclosed/ Covered? (tons) Open Enclosed Covered Open Enclosed Covered Open Enclosed Covered Open Enclosed Covered PART D: Emission Factors Part D identifies all emission factors used to calculate air emissions from the process units listed on this form. Use the PI-02 forms to provide the applicable information for the dryers. 22. Process Unit 23. Air Pollutant 24. Emission Factor (& ID, if applicable) 25. Source of Emission Factor (if not using AP-42, include calculations) value units PM AP-42 Other PM-10 AP-42 Other NOX AP-42 Other CO AP-42 Other Metals AP-42 Other Organics AP-42 Other Other (specify): AP-42 Other Other (specify): AP-42 Other This space was intentionally left blank. Continued on next page American LegalNet, Inc. www.FormsWorkflow.com Indiana Department Of Environmental Management Office Of Air Quality State Form 52559 (R / 1-07) Process Information – Mineral processes FORM PI-18 Page 3 of 3 PART E: Emission Controls and Limitations Part E identifies the control technologies, techniques, and other process limitations corresponding to each process. Use the PI-02 forms to provide the applicable information for the dryers. 26. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless “none”). Storage Handling None None Baghouse / Fabric Filter – Attach CE-02. Baghouse / Fabric Filter – Attach CE-02. Cyclone – Attach CE-03. Cyclone – Attach CE-03. Electrostatic Precipitator – Attach CE-04. Electrostatic Precipitator – Attach CE-04. Other (specify): Attach CE-10. Other (specify): Attach CE-10. 27. Control Techniques: Identify all control techniques used for this process. Storage Handling 28. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary. Storage Handling PART F: Federal Rule Applicability Part F identifies any federal rules that apply to the process. Use the PI-02 forms to provide the applicable information for the dryers. 29. Is a New Source Performance Standard (NSPS) applicable to this source? If yes, attach a completed FED-01 for each rule that applies. 40 CFR Part 60, Subpart OOO Yes No Calciners and Dryers in Mineral Industries 40 CFR Part 60, Subpart No Non-Metallic Mineral Processing Plants 40 CFR Part 60, Subpart UUU Yes (Specify) 30. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? If yes, attach a completed FED-01 for each rule that applies. 40 CFR Part 61, Subpart (Specify) 40 CFR Part 63, Subpart (Specify) 31. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply. American LegalNet, Inc. www.FormsWorkflow.com