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OAQ Process Information Application PI-20 Woodworking And Plastic Machining Form. This is a Indiana form and can be use in Department Of Enviromental Management Statewide.
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Tags: OAQ Process Information Application PI-20 Woodworking And Plastic Machining, 52561, Indiana Statewide, Department Of Enviromental Management
Indiana Department of Environmental Management
Office of Air Quality
Air Permit Application
Page 1 of 3
PI-20 Instructions
10/2006
PROCESS INFORMATION: Woodworking / Plastic Machining –
INSTRUCTIONS
Microsoft Word version of PI-20
Adobe PDF version of PI-20
The purpose of PI-20 (state form 52561) is to obtain detailed information about the woodworking or plastic machining
process. Complete one form for each process unit (or group of identical process units). PI-20 is a required form for all air
permit applications submitted to IDEM, OAQ. For the purposes of this form, the term “source” refers to the plant as a
whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the
process, the application process may be stopped.
If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027
extension 3-0178 (toll free call within Indiana).
Part A: Process Information
Part A identifies the woodworking or plastic machining process. If there are multiple process units that are identical in
nature, capacity, and use, you may use one form to summarize the data for the identical process units.
1. Unit ID:
Provide the identification number for the unit. The identification numbers listed on this form should correspond to the
emissions unit identified on the Plant Layout and Process Flow diagrams.
2. Installation Date:
Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year
of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been
modified since the original installation, include the most recent modification date.
3. How many identical units are identified in this form?
Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be
of the same blasting type, process capacity, and installation date. If more than one identical unit, specify the number
of units in the space provided.
4. Type of Process:
Specify the type of process. If none of the listed categories is applicable, specify the process type under the “other”
option.
5. Machining Equipment:
Specify the type of machining equipment used on this process. If none of the listed categories is applicable, specify
the machining equipment under the “other” option.
6. Capacity Rating:
Provide the capacity rating of the machining process unit including appropriate units of measure.
7. Grain Loading:
Provide the grain loading from the pneumatic conveyor outlet in grains per dry standard cubic foot (gr/dscf).
8. Maximum Airflow:
Provide the maximum airflow of the equipment in actual cubic feet per minute (acfm).
9. Normal Airflow:
Provide the airflow under normal operating conditions in actual cubic feet per minute (acfm).
10. Maximum Production Rate:
Provide the maximum production or operating rate for the process unit, and include appropriate units of measure
(e.g., units/hr, ton/hr, gal/hr, cf/hr, etc.).
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Air Permit Application
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PI-20 Instructions
10/2006
11. Add-On Control Technology:
Identify all control technologies used for this process, if applicable. A Control Equipment (CE) application form will
need to be completed for each control device used, and a summary of control equipment should be submitted using
form CE-01.
12. Control Techniques:
Identify all control techniques used for this process.
13. Process Limitations / Additional Information:
Use the space provided to identify any acceptable process limitations or to provide additional information. An
example of an acceptable process limitation would be taking a limit on raw material usage. Such a limit would require
an additional record keeping and reporting requirements to be enforceable. For some limitations, performance testing
may also be required. Any future change to the established limit will require a permit modification.
Part B: Emission Factors
Part B identifies the emission factors used to calculate air emissions from this process.
14. Process Unit:
Identify the process and include the identification number for the unit, if applicable.
15. Air Pollutant:
For each process identified, list each air pollutant emitted to the atmosphere during normal operation. If there are
multiple pollutants for an process, use a new row for each pollutant.
16. Emission Factor:
Provide the relevant emission factor including the appropriate units (e.g., lb/units, lbs/ton, lbs/gal, lbs/cf, etc.).
17. Source of Emission Factor:
Provide the source of the emission factors. Common sources include AP-42, stack test data, engineering analysis.
The United States Environmental Protection Agency (U.S. EPA) has developed a Clearinghouse for Inventories &
Emission Factors containing AP-42 and other emission factors. Appendix A of AP-42 lists several common
conversion factors that may be needed to calculate potential to emit.
Part C: Processed Materials
Part C identifies the materials machined, the raw materials usage, and the rate of dust production.
18. Materials Machined:
List all materials being machined on this process. For plastics, specify the polymer (i.e. ABS, PUC, Kevlar).
19. Raw Material Usage Rate:
For each of the materials machined, provide the raw material usage rate in pounds per hour (lb/hr).
20. Dust Production Rate:
For each of the materials machined, provide the dust production rate in pounds per hour (lb/hr).
Part D: Federal Rule Applicability
Part D identifies any federal rules that apply to the process.
21. Is a New Source Performance Standard (NSPS) applicable to this source?
Specify whether a New Source Performance Standard (NSPS) is applicable to the process unit(s). If a New Source
Performance Standard (NSPS) applies, list the rule citation and title in the space provided and submit a FED-01 form
to identify the applicable portions of the rule.
22. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source?
Specify whether a National Emission Standard for Hazardous Air Pollutants (NESHAP) is applicable to the process
unit(s). If a National Emission Standard for Hazardous Air Pollutants (NESHAP) applies, list the rule citation and title
in the space provided and submit a FED-01 form to identify the applicable portions of the rule. The United States
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Air Permit Application
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PI-20 Instructions
10/2006
Environmental Protection Agency (U.S. EPA) provides lists of NESHAP on the Rules and Implementation section of
the Air Toxics Website.
23. Non-Applicability Determination:
Provide an explanation of non-applicability if the process unit would appear to be subject to a rule (based on the rule
title of affected source category), but the rule will not apply to the process. For example, if the process unit is part of
the source category subject to a rule, but the process unit in question is not subject to the rule, state the reason why
the unit is not subject.
***SUBMISSION OF CONFIDENTIAL RECORDS***
All information submitted to IDEM will be made available to the public unless it is submitted under a claim of
confidentiality. Claim of confidentiality must be made at the time the information is submitted to IDEM, and must follow
the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your confidential
information becoming a public record, available for public inspection. To ensure that your information remains
confidential, refer to the IDEM, OAQ information regarding submittal of confidential business information. For more
information on confidentiality for certain types of business information, please review IDEM’s Nonrule Policy Document
Air-031-NPD regarding Emission Data.
Summary of Websites
1. Microsoft Word version of form PI-20: www.in.gov/icpr/webfile/formsdiv/52561.doc
2. Adobe PDF version of form PI-20: www.in.gov/icpr/webfile/formsdiv/52561.pdf
3. Air Permit Reviewer of the Day (PROD) online form: www.in.gov/idem/permits/air/prodform.html
4. Plant Layout Diagram: www.in.gov/idem/permits/air/apps/instructions/pldexample.pdf
5. Example Process Flow Diagram: www.in.gov/idem/permits/air/apps/instructions/pfdexample.pdf
6. U.S. EPA’s Clearinghouse for Inventories & Emission Factors: www.epa.gov/ttn/chief/index.html
7. Appendix A of AP-42: www.epa.gov/ttn/chief/ap42/appendix/appa.pdf
8. United States Environmental Protection Agency (US EPA): www.epa.gov
9. Rules and Implementation section of U.S. EPA’s Air Toxics Website: www.epa.gov/ttn/atw/eparules.html
10. Article 17.1, Rule 4, Section 1 of the Indiana Administrative Code (326 IAC 17.1-4-1):
www.in.gov/legislative/iac/T03260/A00171.PDF
11. IDEM, OAQ’s information regarding submittal of confidential business information:
www.in.gov/idem/permits/air/apps/cbi.html
12. IDEM’s Nonrule Policy Document regarding Emission Data (Air-031-NPD): www.in.gov/idem/rules/policies/index.html
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OAQ PROCESS INFORMATION APPLICATION
PI-20: Woodworking & Plastic Machining
State Form 52561 (R / 1-07)
INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT
IDEM – Office of Air Quality – Permits Branch
100 N. Senate Ave., MC 61-53
Indianapolis, IN 46204-2251
Telephone: (317) 233-0178, or
Toll Free: 1-800-451-6027 x30178 (within Indiana)
Facsimile Number: (317) 232-6749
www.idem.IN.gov/permits/air/index.html
•
The purpose of this form is to obtain detailed information about the woodworking or plastic machining process. Complete one
form for each process unit (or group of identical process units). This is a required form.
•
NOTES:
Detailed instructions for this form are available online at
www.idem.IN.gov/permits/air/apps/instructions/pi20instructions.doc .
•
All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality.
Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out
in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record,
available for anyone to inspect and photocopy.
PART A: Process Information
Part A identifies the woodworking or plastic machining process. If there are multiple process units that are identical in
nature, capacity, and use, you may use one form to summarize the data for the identical process units.
2. Installation Date:
1. Unit ID:
(actual or anticipated)
3. How many (identical) process units are identified
in this form?
One
4. Type of Process:
Plastic Machining
Woodworking
Other (specify):
5. Machining Equipment:
10 inch Table Saw
SHP Planar
Other (specify):
More than one (specify number) :
6. Capacity Rating (specify units):
7. Grain Loading from the Pneumatic Conveyor Outlet (gr/dscf):
8. Maximum Airflow
9. Normal Airflow
(acfm):
(acfm):
10. Maximum Production Rate (specify units):
11. Control Technology: Identify all control technologies used for this process, and attach completed CE-01 form (unless “none”).
None
Baghouse / Fabric Filter – Attach CE-02.
Cyclone – Attach CE-03.
Electrostatic Precipitator – Attach CE-04.
Electrostatic Gravel Bed Filter – Attach CE-04
Wet Scrubber / Absorption – Attach CE-05.
Mechanical Collector – Attach CE-10
Other (specify):
– Attach CE-10.
12. Control Techniques: Identify all control techniques used for this process.
13. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional
information if necessary.
Continued on next page
Page 1 of 2
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Office Of Air Quality
State Form 52561 (R / 1-07)
Process Information – Woodworking / Plastic Machining
FORM PI-20
Page 2 of 2
PART B: Emission Factors
Part B identifies all emission factors used to calculate air emissions from this process.
14. Process Unit
15. Air Pollutant
16. Emission Factor
(& ID, if applicable)
value
17. Source of Emission Factor
units
(if not using AP-42, include calculations)
AP-42
Other
AP-42
Other
AP-42
Other
AP-42
Other
AP-42
Other
AP-42
Other
PART C: Processed Materials
Part C identifies the materials machined, the raw materials usage, and the rate of dust production.
18. Materials Machined
19. Raw Materials Usage Rate (lb/hr)
20. Dust Production (lb/hr)
PART D: Federal Rule Applicability
Part D identifies any federal rules that apply to the process.
21. Is a New Source Performance Standard (NSPS) applicable to this source?
Attach a completed FED-01 for each rule that applies.
40 CFR Part 60, Subpart
Yes
No
Yes
No
(Specify):
22. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this
source? If yes, attach a completed FED-01 if this rule is applicable.
40 CFR Part 61, Subpart
(Specify):
40 CFR Part 63, Subpart
(Specify):
23. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on
the rule title or the source category), but the rule will not apply.
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